Adjustable Tank Welding Rotator for Vessels From 500mm to 4000mm

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Conventional Rotator Design Features Include:

It is extensively employed for welding, installation, and polishing of cylindrical structures in the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other fields.

Our turning rolls are masters at smoothly rotating cylindrical containers during welding and fabrication, elevating production quality and efficiency. Engineered for durability, these heavy-duty conventional turning rolls are built to thrive in the most demanding work environments. The powered drive units are governed by a sophisticated five-function pendant featuring a variable speed potentiometer, offering operators complete control over the rotating vessel.
Adjust the roller group's center distance using reserved bolt holes or screws to seamlessly adapt to varying workpiece diameters.
Our equipment, with its durable steel-rubber combination roller, boasts substantial bearing capacity and powerful driving capabilities. It is equipped with an inverter for stepless speed regulation, ensuring a wide speed range, high precision, and impressive starting torque.

Weldsuccess offers welding rotators in a rich array of capacities (ranging from, 1 tons to over 1000 tons) to accommodate an extensive range of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers are precisely engineered with all-fabricated-steel bases and wheel carriages, adjustable to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, equipped with fan cooling for optimal performance. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, and both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design includes lifting holes on the frames for easy maneuverability. Control boxes feature IP55 rated enclosures and employ variable frequency AC control electrical systems, all certified by full CE certification. Additionally, our company is ISO 9001:2015 Quality Management System certified, ensuring our products consistently adhere to the highest safety standards in the weld automation industry.

WorkShop

 

As a leading Professional Welding Rotators Manufacturer, we possess unparalleled global expertise.

With over 20 years of specialized mastery in crafting welding rotators, welding positioners, and welding manipulators,
We operate cutting-edge 6 advanced production lines serving discerning clients across Europe, the U.S., the Middle East, and other regions.
Our products proudly bear the CE Marking Our products not only meet, but exceed, rigorous industry standards, ensuring unparalleled quality and safety. ISO9001 Quality Management System Certification: Embodying a commitment to excellence, our management system aligns seamlessly with international standards, ensuring superior performance and reliability., guaranteeing comprehensive compliance with the strictest international standards and delivering unprecedented performance that surpasses all expectations..
With extensive and varied case experience, we are adept at delivering tailored customization to precisely meet the unique needs of our clients.
Our company's guiding principle: "Customer demand first, product quality and business reputation paramount." We focus on cultivating enduring relationships built on trust and dependability.

Company Overview




Product Certifications


Warranty and AfterSales Service

1. With our 12-month comprehensive warranty on the entire machine, you can rest assured of its quality and durability.
2. During this period, any issues arising from manufacturing defects will be promptly addressed at our expense.
3. Post-warranty, enjoy continuous complimentary technical advisory support throughout your machine's lifetime.
4. Our skilled engineers are ready to provide on-site services as needed, guaranteeing peak performance and support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and a trading company, offering a versatile combination of both advantages.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our state-of-the-art factory is located in the bustling city of Wuxi,Jiangsu Province, China. You can conveniently fly to Shanghai airport. The scenic journey from Shanghai to Wuxi takes about 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is at the core of our operations. Our factory is proud to hold ISO certification, SGS report, and CE certificate, reflecting our steadfast dedication to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we provide competitive CIF pricing in our quotes, tailored to your destination port and accommodating varying monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer bespoke logo services, ensuring your brand stands out. Please note there might be an additional service fee if you do not have a pre-designed logo.should you wish to provide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely, our expert design team excels in crafting custom solutions that perfectly align with customer specifications.


On-Site Operations

State-of-the-Art Machining Equipment



Secure Packaging


Efficient Container Loading for Delivery