100 Tons Heavy Duty Rotator with CE Certification and Steel Coated Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-100
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 100Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is masterfully designed with a powerful motor and reducer to ensure seamless pipe rotation and facilitate smooth transportation of pipes along rails, showcasing ultimate efficiency and innovation.
-- The Idler unit provides robust support to the pipe, working harmoniously with the drive unit to ensure stability and precision in operation.
-- The roller distance is ingeniously adjustable, allowing it to accommodate varying pipe or tank diameters with ease and flexibility, ensuring versatility for diverse applications.
-- Equipped with advanced variable speed controls, operators have the power to customize the rotation speed, optimizing welding processes for superior results and efficiency.
-- Includes critical safety mechanisms like overload protection and readily accessible emergency stop buttons, ensuring a secure and reliable working environment.

Conventional Rotator Design Features:

It is widely used for the precise and efficient welding, installation, and polishing of cylinders across industries such as oil and gas, platform supports, storage tanks, tankers, pressure vessel,wind power, pipeline, boiler, boiler, shipyard, steel structure, nuclear power and other high-demand industries.

Turning rolls are engineered to effortlessly rotate cylindrical containers throughout welding and fabrication processes, enhancing quality and boosting production efficiency. Our robust heavy-duty conventional turning rolls are meticulously crafted to withstand the most demanding and relentless work environments. The advanced powered drive units are commanded by a sophisticated five-function pendant featuring a variable speed potentiometer, empowering operators with unparalleled control over the rotating vessel.
Easily adapt to varying workpiece diameters using the reserved bolt hole or screw to adjust the center distance of the roller group, providing flexibility and precision.
Featuring a steel-rubber combination roller, this design boasts a high load-bearing capacity and formidable driving power. It includes inverter stepless speed regulation for a broad speed range, ensuring high precision and substantial starting torque.

Weldsuccess delivers an extensive array of welding rotators with diverse capacities ranging from 1 tons to over 1000 tons, capable of accommodating a wide spectrum of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are constructed with an all-fabricated-steel base, featuring wheel carriages that are adjustable to fit vessels of various diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type with fan cooling. It employs two reduction worm and wheel gearboxes to enhance durability and extend maintenance intervals. The drive and idler wheel shafts are housed in deep groove type roller bearings, ensuring synchronous rotation. Both the drive roll and idler roll frames include lifting holes for ease of maneuverability. Control boxes are equipped with IP55 rated enclosures and utilize a variable frequency AC control electrical system with full CE certification. Furthermore, our company is certified by the ISO 9001:2015 Quality Management System, guaranteeing that all our products uphold safe working loads within the weld automation industry.

WorkShop

Professional Welding Rotators Manufacturer with Global Expertise

We have over 20 years of unmatched expertise in crafting high-quality welding rotators, welding positioners, and welding manipulators.
We operate with precision six state-of-the-art production lines serving clients across Europe, the U.S., the Middle East, and beyond, with products trusted globally.
Our products proudly bear CE Marking and are supported by our ISO9001 Quality Management System certification, reflecting our commitment to quality and excellence.Our products ensure unwavering compliance with international standards, delivering superior performance each time..
With rich case experience, we proudly support full customization to meet your specific needs.
The cornerstone of our company is the ethos: 'Customer demand first, product quality and business reputation first.' We are dedicated to cultivating long-term customer relationships built on trust and excellence.

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Product Certificate

Warranty and After-sale Service

1. We offer a comprehensive 12-month guarantee period for the entire machine's quality, providing you peace of mind.
2. Within this period, should any issue arise due to the machine's inherent flaw, we take full responsibility to resolve it.
3. Beyond the guarantee period, enjoy free technical advisory support throughout the machine's full service life.
4. For essential support, our engineers are available to provide service directly at your location.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We proudly stand as a direct manufacturer and trading company, bringing you the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our state-of-the-art factory is located in Wuxi City,Jiangsu Province, China. You can conveniently fly into Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes about 2 hours by car..
   
   3) Q: How does your factory manage quality control?
   A: Quality is our top priority. Our factory has proudly obtained ISO approval, SGS report, and CE certification, ensuring the highest standards.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, indeed. We provide clear CIF pricing on quotes, tailored to different destination ports and accommodating monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, our company fully supports customized logo services. Please note, there may be an additional fee for logo modeling unless you can provide.
   
   6) Q: Can your equipment be customized?

A: Yes, indeed! Our expert design team excels in crafting customized solutions tailored to your precise requirements.


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