100 Tons Capacity Heavy Duty Rotator with CE Certification and PU Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-100
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 100Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is ingeniously designed with a motor and reducer, which not only facilitates seamless pipe rotation but also efficiently handles the pipe traveling on rails, enhancing the overall operational fluidity.
-- The Idler unit works in perfect harmony with the drive unit, providing robust support for the pipe, ensuring stability and precision during operations.
-- The rollers are thoughtfully engineered to allow distance adjustments, accommodating a diverse range of pipe or tank diameters, thus offering remarkable versatility.
-- Equipped with cutting-edge variable speed controls, operators can effortlessly modify the rotation speed, ensuring the welding process is optimized for the highest efficiency and precision.
-- Incorporates essential safety mechanisms such as overload protection and comprehensive emergency stop buttons, prioritizing operator safety and operational reliability.

Conventional Rotator Design Features:

It is widely used in the welding, installation, and polishing of cylinders, particularly in industries such as oil and gas, platform supports, storage tanks, tankers, and pressure vessels.wind power, pipeline, and boiler, boiler, shipyard, and steel structures., nuclear power, among other sectors.

Turning rolls revolutionize the ease of rotating cylindrical containers during welding and fabrication processes, significantly boosting quality and production efficiency. Our robust, heavy-duty conventional turning rolls are engineered to withstand the most demanding, grueling workloads. Powered drive units, managed by a sophisticated five-function pendant with a variable speed potentiometer, provide complete operator control over the rotating vessel, enhancing precision and ease of use.
Adjusting the roller group's center distance is made effortless by using the reserved bolt hole or screw, allowing seamless adaptation to changing workpiece diameters.
The steel-rubber combination rollers boast an impressive large bearing and driving capacity. Equipped with an advanced inverter for stepless speed regulation, they offer a broad speed range with high precision and substantial starting torque, ensuring optimal performance.

Welsuccess is dedicated to supplying welding rotators in a variety of capacities to meet diverse needs, ranging from 1 tons to over 1000 tons, ensuring accommodation of workpieces of all sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are distinguished by their all-fabricated-steel base construction, with wheel carriages adaptable to vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type with fan cooling, driving two reduction worm and wheel gearboxes for enduring durability and extended maintenance intervals. Both drive and idler wheel shafts reside in deep groove type roller bearings for synchronous rotation. The drive and idler rolls feature lifting holes on the frames for enhanced maneuverability. Our control boxes boast IP55 rated enclosures, utilizing variable frequency AC control systems with full CE certification. Additionally, our commitment to quality is validated by ISO 9001:2015 Quality Management System certification, ensuring all products uphold safe working loads in the weld automation industry.

WorkShop

Professional Welding Rotators Manufacturer with Global Expertise

We have over 20 years of industry-leading expertise in the fabrication of welding rotators, ensuring unparalleled quality and innovation.Our expertise also extends to welding positioners and manipulators, ensuring comprehensive solutions for various welding applications.
We operate six state-of-the-art production lines that serve an extensive client base across Europe, the U.S., the Middle East, and beyond, affirming our global reach and reputation.
Our products proudly bear CE Marking certification, symbolizing our steadfast commitment to quality and safety. ISO9001 Quality Management System, ensuring unwavering adherence to international standards and delivering superior performance..
With extensive case experience, we offer robust support for customization.
Our paramount philosophy: 'Customer demand first, product quality and business reputation first.' This focused commitment fosters enduring relationships with our valued clientele.

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Product Certificate

Warranty and After sale service

1. We offer a comprehensive 12-month guarantee for the machine's quality, ensuring peace of mind.
2. Within this period, if any issues arise due to inherent machine flaws, we assume full responsibility.
3. Beyond the warranty, we provide complimentary technical advisory support, ensuring your machine runs smoothly throughout its lifetime.
4. For essential needs, our engineers are ready to offer on-site service.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is situated in the bustling city of Wuxi city,Jiangsu Province, China. A direct flight to Shanghai airport ensures convenience, with only a 2-hour scenic drive from Shanghai to Wuxi..
   
   3) Q: How does your factory ensure quality control?
   A: With quality at the forefront, our factory proudly holds ISO approval, SGS reports, and CE certification.
   
   4) Q: Does your company accommodate CIF pricing?
   A: Yes, indeed. We meticulously specify CIF pricing on quotes, varying with destination ports and seasonal fluctuations.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports customized logo services. Additional fees may apply for logo modeling unless you provide the design. ..
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team is ready to tailor solutions to meet your specific requirements.


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