Heavy-Duty 20ton Rotator for Pipe Welding with Steel PU Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Detailed Functions Overview

-- The drive unit is masterfully equipped with a motor and reducer, expertly facilitating the seamless rotation of pipes while also guiding them gracefully along rails.
-- The idler unit works in perfect harmony, supporting the pipe in conjunction with the drive unit to ensure smooth operation.
-- With a highly adaptable design, the distance between rollers is easily adjustable to accommodate a variety of pipe or tank diameters, ensuring versatility in operation.
-- Featuring variable speed controls, operators can precisely fine-tune the rotation speed to achieve optimal welding results, enhancing both quality and efficiency.
-- Our equipment includes robust safety mechanisms, such as overload protection and emergency stop buttons, providing peace of mind during operation.

Conventional Rotator Design Highlights:

This equipment is extensively utilized for the welding, installation, and polishing of cylindrical objects across industries such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other sectors.

Our turning rolls streamline the rotation of cylindrical containers during welding and fabrication, significantly enhancing production quality and efficiency. These heavy-duty, durable conventional turning rolls are meticulously crafted to withstand the most demanding and rigorous working conditions. The powered drive units are managed via a sophisticated five-function pendant with a variable speed potentiometer, ensuring operators have full control over the rotating vessel.
The design allows for the use of reserved bolt holes or screws to precisely adjust the roller group's center distance, adapting seamlessly to varying workpiece diameters.
With the strength of a steel-rubber combination roller, our equipment boasts a substantial load capacity and impressive driving power. It is equipped with an inverter for stepless speed regulation, offering a broad range of speeds with high precision and considerable starting torque.

Weldsuccess provides an array of welding rotators that cater to varied capacities, ranging from 1 ton to beyond 1000 tons, accommodating a diversity of workpiece sizes with ease.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers boast a fully-fabricated steel base construction with adjustable wheel carriages to support vessels of varying diameters around a constant center-line. The drive motor is an inverter-controlled variable frequency AC type with fan cooling for robust performance. Two reduction worm and wheel gearboxes are employed to enhance durability and extend maintenance intervals. Drive and idler wheel shafts are expertly housed in deep groove roller bearings for synchronized rotation. Both the drive and idler rolls feature lifting holes on the frames for effortless maneuverability. Control boxes are housed in IP55 rated enclosures, utilizing variable frequency AC control systems with full CE certification. Additionally, our commitment to quality is underscored by our ISO 9001:2015 Quality Management System certification, ensuring all products adhere to safe working loads in the weld automation industry.

Workshop Excellence

We are a Professional Welding Rotators Manufacturer with unparalleled global expertise.

With over 20 years of specialized experience in manufacturing welding rotators,as well as welding positioners and manipulators,
we operate six state-of-the-art production lines and proudly serve a global clientele, including Europe, the U.S., the Middle East, and beyond.
Our products are proudly certified with CE Marking and ISO9001 Quality Management System certification, reflecting our unwavering commitment to excellence., ensuring unwavering compliance with international benchmarks for quality, promising you superior and unmatched performance every time.
Drawing from our rich reservoir of case experiences, we offer robust support for customization to meet your bespoke needs.
Our company philosophy centers on 'Customer demand first, product quality and business reputation first.' We prioritize nurturing long-term, trust-based relationships with our esteemed clientele.

Company Overview




Product Certification


Warranty and After-SalesService

1. We offer a comprehensive 12-month warranty period for total machine quality assurance.
2. Within this period, should any issue arise due to inherent machine defects, we pledge full accountability and attentive resolution.
3. Beyond the warranty period, we provide complimentary technical advisory support throughout the machine's lifetime.
4. On-site engineer services are available for essential support, ensuring seamless operation.

Frequently Asked Questions (FAQ):

1. Q: Are you a manufacturing facility or trading company?
   A: We are both a direct manufacturer and a trading company, ensuring direct supply and quality assurance.
   
   2) Q: Where is your manufacturing facility located, and how can I visit?
   A: Our state-of-the-art factory is based in Wuxi City,Jiangsu Province, China. You can conveniently fly to Shanghai Airport directly. The journey from Shanghai to Wuxi takes approximately 2 hours by car..
   
   3) Q: How does your factory manage quality control?
   A: Quality is paramount. Our factory proudly holds ISO approval, SGS report, and CE certification, underscoring our commitment to quality excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we gladly accommodate CIF pricing, detailed clearly in our quotes based on destination ports and varying monthly conditions.
   
   5) Q: Is it possible to have my logo featured on the product?
   A: We offer excellent customized logo services. Please note there may be additional fees for logo design, unless you can provideyour logo format.
   
   6) Q: Can your equipment be tailored to specific needs?

A: Absolutely, our skilled design team thrives on crafting solutions tailored to your specific requirements.


Site Operations

Machining Equipment



Packaging Details


Container Loading for Delivery