Versatile 20ton Pipe Welding Rotator - Vessel Diameter 500-3500mm

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is ingeniously designed with a motor and reducer, facilitating seamless pipe rotation and enabling smooth pipe travel along the rails.
-- The Idler unit complements the Drive unit, providing robust support to the pipe, ensuring stable operation.
-- The adjustable distance between rollers allows for customization, accommodating a vast range of pipe or tank diameters effortlessly.
-- Equipped with advanced variable speed controls, operators can precisely adjust rotation speed for optimal welding performance, enhancing productivity.
-- Incorporates essential safety features, including overload protection and emergency stop buttons, ensuring operator safety at all times.

Conventional Rotator Design Features:

It is extensively utilized in the welding, installation, and polishing of cylindrical structures within oil and gas sectors, platform supports, storage tanks, tankers, pressure vessels,wind power industries, pipelines, boiler, shipbuilding, steel construction, nuclear power, and various other sectors.

Turning rolls streamline the process of rotating cylindrical containers during welding and fabrication, enhancing quality and production efficiency. Our robust, long-lasting conventional turning rolls are engineered to withstand the toughest, most demanding work environments. The powered drive units are controlled by a sophisticated five-function pendant featuring a variable speed potentiometer, granting operators complete mastery over the rotating vessel.
Utilize the reserved bolt holes or screws to deftly adjust the center distance of the roller group, adapting effortlessly to changes in workpiece diameter.
Featuring a steel-rubber composite roller, it boasts a large bearing capacity and formidable driving capability. Equipped with an inverter for stepless speed regulation, it offers a wide speed range, high precision, and substantial starting torque.

Weldsuccess provides a comprehensive range of welding rotators in diverse capacities (for instance, 1 ton to over 1000 tons), designed to accommodate workpieces of varying sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers boast an all-fabricated-steel base construction with adaptable wheel carriages to fit vessels of varying diameters along a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, complete with fan cooling. This system drives two reduction worm and wheel gearboxes, enhancing durability and prolonging overhaul intervals. Drive and idler wheel shafts are housed in deep groove type roller bearings, ensuring synchronous rotation. Both drive and idler rolls feature lifting holes on their frames for easy maneuverability. Control boxes with IP55-rated enclosures utilize variable frequency AC control electrical systems, all with full CE certification. Our company is also ISO 9001:2015 certified, underscoring our commitment to safe working loads in the weld automation industry.

WorkShop

Professional Welding Rotators Manufacturer with Unrivaled Global Expertise

With over 20 years of unparalleled expertise in the realm of welding rotators, welding positioners, and welding manipulators.
We proudly operate 6 state-of-the-art production lines and serve a diverse clientele spanning Europe, the U.S., the Middle East, and beyond.
Our products are proudly certified with CE Marking as well as Our ISO9001 Quality Management System ensures that every step of our process adheres to the highest standards of excellence.This guarantees compliance with international standards, promising unparalleled performance and reliability..
With rich case experience, we offer tailored customization to meet unique client needs.
Our company ethos: 'Customer demand first, product quality and business reputation first,' underscores our dedication to nurturing long-term customer relationships.

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Warranty and Aftersale service

1. We offer a 12-month warranty for the entire machine, ensuring top-quality performance.
2. Within this period, if any issue arises from the machine itself, we commit to full responsibility.
3. Beyond the warranty, we provide free technical advisory support for the machine's entire lifespan.
4. Our engineers are available for on-site service whenever necessary.

FAQ:

1. Q: Are you a factory or trading company?
   A: We proudly operate as a direct manufacturer and trading company.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is situated in Wuxi city,Jiangsu Province, China. You can fly to Shanghai airport directly. It takes about 2 hours by car from Shanghai to Wuxi..
   
   3) Q: How does your factory handle quality control?
   A: Quality is our priority. Our factory boasts ISO approval, SGS reports, and CE certification.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we clearly state CIF prices on quotes based on the destination port, which can vary by month.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer customized logo services, though an extra fee may apply for logo modeling, unless you provide it..
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team can customize equipment to meet specific customer requirements.


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