Industrial 20ton Rotator for Pipe Welding with Steel Coated Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- This powerhouse drive unit, equipped with a robust motor and advanced reducer, not only ensures seamless pipe rotation but also facilitates smooth pipe travel on rails for efficient and precise operation.
-- The Idler unit complements the drive unit by providing unwavering support to the pipe, working in perfect harmony to achieve superior welding operations.
-- The roller distance is effortlessly adjustable to cater to a diverse range of pipe or tank diameters, offering unmatched versatility.
-- Featuring state-of-the-art variable speed controls, operators can fine-tune the rotation speed, ensuring optimal conditions for precision welding every time.
-- Comprehensive safety mechanisms are included, such as overload protection and emergency stop buttons, ensuring a safe working environment.

Conventional Rotator Design Features:

It is widely used for a variety of applications, including welding, installation, and polishing of cylinders across diverse sectors like oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipeline, boiler, boiler, shipyard, steel structure, nuclear power and other pivotal industries.

Our turning rolls are an epitome of reliability, enabling effortless rotation of cylindrical containers during welding and fabrication. This results in not just superior quality but also efficient production. Engineered to withstand the harshest conditions, our conventional turning rolls are the ultimate in durability. Equipped with a five-function pendant and a variable speed potentiometer, the powered drive units grant operators full command over the rotating vessel's dynamics.
Integration of reserved bolt hole or screw adjustments allows easy tailoring of the roller group's center distance to accommodate varying workpiece diameters, enhancing adaptability.
The steel-rubber combination roller boasts a substantial bearing capacity and formidable driving power. Equipped with an inverter for stepless speed regulation, it offers a broad speed range with high precision and impressive starting torque.

Weldsuccess proudly supplies a wide range of welding rotators in varying capacities, from 1 ton to over 1000 tons, accommodatingdifferent sizes of workpieces with ease.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are crafted with an all-fabricated-steel base and feature wheel carriages that can adjust to accommodate vessels of varying diameters centered around a constant line. The drive motor is an inverter-controlled variable frequency AC type with fan cooling, enhancing performance and longevity. Equipped with dual reduction worm and wheel gearboxes, they promise superior durability and extended maintenance intervals. The drive and idler wheel shafts, housed in deep-groove type roller bearings, ensure synchronous rotation. Both rolls are designed with lifting holes on the frames for effortless maneuverability. Control boxes, with IP55 rated enclosures, utilize variable frequency AC control systems, fully certified with CE for unparalleled safety and reliability. Our commitment to quality is further proven by our ISO 9001:2015 certification, ensuring all products meet rigorous standards for safe working loads in the weld automation industry.

WorkShop

Professional Welding Rotators Manufacturer with Global Expertise

Boasting over 20 years of unparalleled expertise in the fields of welding rotators, welding positioners, and welding manipulators, we are industry leaders.
With six advanced production lines, our operations serve esteemed clients across Europe, the U.S., the Middle East, and beyond. Our products are backed by
CE Marking certification and adhere to the strictest standards set by ISO9001 Quality Management System, affirming our commitment to excellence and innovation.Our products are crafted to meet and exceed international standards, delivering exceptional performance you can rely on..
With a wealth of experience in diverse cases, we offer support for customization to meet your specific needs.
Our company's guiding principle is 'Customer demand first, product quality and business reputation first.' We emphasize building long-term, mutually beneficial relationships with our valued customers.

Company Overview




Product Certification


Warranty and After-Sales ServiceWe pride ourselves on comprehensive after-sales support.

1. We offer a 12-month warranty for the entire machine, guaranteeing quality and performance.
2. Within this period, should any issue occur due to a fault in the machine itself, we assume full responsibility for its resolution.
3. Beyond the warranty, enjoy free technical advisory support for the machine's entire lifespan.
4. For essential needs, we provide engineer services at your site.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: As a direct manufacturer and trading company, we offer the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is conveniently situated in Wuxi city,Jiangsu Province, China. You can fly directly to Shanghai airport. It takes roughly 2 hours by car from Shanghai to Wuxi..
   
   3) Q: How does your factory maintain quality control?
   A: Quality is our priority. Our factory boasts ISO approval, SGS reports, and CE certification, ensuring top-notch standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. We provide transparent CIF pricing on quotations, tailored to the destination port and applicable monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: We enthusiastically support logo customization services. Please note, there might be additional fees for logo modeling unless you provide it. could provide.
   
   6) Q: Can your equipment be customized?

A: Certainly! Our expert design team is ready to tailor our equipment to your precise specifications.


On-Site Operations

Machining Equipment



Packaging


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