Industrial Welding Rotator for Pipe Welding - 500-3500mm Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Overview:
Unleash the power of innovation with our cutting-edge features, designed to elevate productivity to new heights. Experience seamless functionality that transforms operations into a symphony of efficiency.

-- The Drive unit boasts a powerhouse motor and reducer, expertly engineered to facilitate flawless pipe rotation while ensuring the smooth glide of pipes along the rails, bringing precision and reliability to every movement.
-- The Idler unit, a perfect companion to the drive unit, stands steadfast, providing unwavering support for stability that meets the highest standards of excellence.
-- Adaptability at its best: Effortlessly adjust the roller distance to precisely match various pipe or tank diameters, guaranteeing pinpoint accuracy in every application and task.
-- Discover unparalleled control with our variable speed features, empowering operators to meticulously fine-tune rotation speeds, achieving exceptional welding outcomes with ease.
-- With safety as our cornerstone, our systems feature advanced mechanisms such as overload protection and conveniently accessible emergency stop buttons, ensuring peace of mind during operation.

Signature Features of Our Conventional Rotator Design:

It is extensively utilized in the highly skilled processes of welding, installation, and polishing of cylindrical objects across a diverse array of industries, including the oil and gas sectors, platform supports, and storage tanks, as well as tankers,pressure vessels,wind power generation, pipeline construction, boiler production, shipbuilding, steel framework, nuclear power, and a multitude of other industries.

Our turning rolls redefine ease in rotating cylindrical containers during welding and fabrication, amplifying both quality and production efficiency. Engineered to thrive in the toughest environments, our conventional turning rolls promise durability and longevity. With powered drive units managed by an advanced five-function pendant, operators enjoy full control over vessel rotation, thanks to the variable speed potentiometer.
Easily adjust the roller group's center distance with reserved bolt holes or screws, seamlessly adapting to various workpiece diameters with precision and ease.
Our resilient steel-rubber roller combination delivers exceptional bearing capacity and robust driving power. Equipped with an inverter for stepless speed regulation, experience a wide speed range, precise control, and powerful starting torque like never before.

At Welsuccess, we offer a diverse selection of welding rotators, catering to capabilities that span from 1 tons to an impressive 1000 tons, accommodating a vast array of workpiece sizes with ease.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers stand on a fully fabricated steel base construction, featuring versatile wheel carriages that effortlessly accommodate vessels of varying diameters around a constant center-line. Powered by an inverter-controlled, variable frequency AC motor with fan cooling, the system uses dual reduction worm and wheel gearboxes for enhanced durability and extended lifespan. Equipped with deep-groove roller bearings, both drive and idler wheel shafts ensure synchronous rotation. The design includes lifting holes on frames for easy maneuverability, alongside IP55-rated control boxes with variable frequency AC systems and full CE certification for operational excellence. Certified by ISO 9001:2015, we adhere to stringent standards to ensure safe working loads in the weld automation industry.

WorkShop

 

Your Premier Partner for Welding Rotators with a Global Footprint

Backed by more than two decades of unparalleled expertise in the manufacturing of superior welding rotators,welding positioners, and advanced welding manipulators.
With operations that span across six state-of-the-art production lines, We proudly serve a diverse clientele encompassing Europe, the U.S., the Middle East, and far-reaching destinations across the globe.
Our products are distinguished by their CE Marking, and they strictly conform to the ISO9001 Quality Management System standards,assuring adherence to international standards while delivering unparalleled performance that instills confidence..
Leveraging extensive experience across multifarious cases, we take pride in offering bespoke customization solutions designed to suit your specific needs.
Our company's unwavering principle is: 'Customer demand first, product quality and business reputation first.' We are fully committed to nurturing enduring customer relationships founded on trust and exceptional quality.

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Warranty and After-sale Service

1. Our commitment to quality is exemplified by a robust 12-month warranty on the entire machine, providing assurance you can count on.
2. During this warranty period, any issues stemming from intrinsic machine defects will be our comprehensive responsibility.
3. Beyond the warranty, we continue to offer free technical advisory support for the entire lifespan of the machine.
4. Should the need arise, our skilled engineers are prepared to provide on-site service at your location.

FAQ:

1. Q: Are you a factory or trading company?
   A: We operate as a direct manufacturer and also extend our services as a trading company.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is located in the vibrant city of Wuxi, Jiangsu Province, China. For ease of access, you can fly into Shanghai airport directly, followed by a comfortable two-hour journey by car to reach Wuxi..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is paramount to us. Our factory takes pride in its ISO certification, SGS report, and CE certificate, serving as a testament to our unwavering commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we provide CIF pricing that is customized to various destination ports and fluctuating monthly conditions, transparently specified in our quotes.
   
   5) Q: Is it possible to have my logo on the product?
   A: Certainly, we offer personalized logo services, but please be mindful that if you do not supply your own design, additional charges for logo design may apply..
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our expert design team is adept at developing customized solutions tailored precisely to fulfill your distinct requirements.


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