Customizable Welding Rotator for Pipe Welding - 380V, Steel PU Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Unlock unparalleled productivity with our cutting-edge features. Experience the full spectrum of capabilities designed to elevate your operational efficiency to new heights.

-- The Drive unit is fortified with a powerful motor and a high-efficiency reducer, expertly managing pipe rotation. It ensures the seamless movement of pipes along the rails, delivering unmatched precision.
-- The Idler unit operates in perfect synergy, offering unwavering support alongside the drive unit, guaranteeing flawless stability.
-- Adaptability at its best: Effortlessly adjust the roller distance to suit various pipe or tank diameters, ensuring meticulous precision for every task and every challenge.
-- Experience ultimate control with our variable speed features, allowing operators to fine-tune rotation speeds for superior welding performance.
-- Safety is our priority, with systems equipped with essential mechanisms like overload protection and conveniently located emergency stop buttons.

Signature Features of Our Conventional Rotator Design:

It is extensively utilized in the expert processes of welding, installation, and polishing of cylindrical objects across a wide array of industries, including oil and gas sectors, platform supports, and storage tanks. Additionally, it plays a pivotal role in tankers,pressure vessels,wind power generation, pipeline construction, boiler production,shipbuilding, steel framework, nuclear power, and a myriad of other vital industries.

Our turning rolls are designed to effortlessly facilitate the rotation of cylindrical containers during welding and fabrication, significantly boosting quality and production efficiency. Built to endure even the harshest working environments, our conventional turning rolls are engineered for longevity. Featuring powered drive units controlled via a sophisticated five-function pendant, these units include a variable speed potentiometer, providing operators with comprehensive control over vessel rotation.
Adjust with ease using reserved bolt holes or screws to modify the center distance of the roller group, adapting effortlessly to various workpiece diameters.
Our steel-rubber roller combination offers exceptional bearing capacity and robust driving power. With an integrated inverter for seamless speed regulation, operators can enjoy a broad speed range, high precision, and powerful starting torque.

At Weldsuccess, we offer an extensive array of welding rotators, boasting capabilities ranging from 1 tons to beyond 1000 tons, adeptly accommodating a diverse spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature fully fabricated steel base construction with adaptable wheel carriages, capable of accommodating vessels of varying diameters around a fixed center-line. Powered by an inverter-controlled, variable frequency AC motor with fan cooling, the system utilizes dual reduction worm and wheel gearboxes, ensuring increased durability and extended service life. Both drive and idler wheel shafts are outfitted with deep-groove roller bearings for synchronized rotation. Lifting holes on frames enable straightforward maneuverability, while IP55-rated control boxes with variable frequency AC systems and full CE certification ensure operational excellence. Fully certified to ISO 9001:2015, we consistently uphold stringent standards to guarantee safe working loads in the weld automation industry.

WorkShop

 

Your Premier Partner for Welding Rotators with a Global Footprint

Backed by over two decades of unparalleled expertise in the production of high-quality welding rotators,welding positioners, and welding manipulators.
With operations expanding across six advanced production lines, We proudly serve a global clientele, extending our expertise and world-class products to discerning customers across Europe, the U.S., the Middle East, and beyond.
Our products are distinguished by CE Marking, demonstrating our commitment to the esteemed ISO9001 Quality Management System standards.This ensures that we meet and exceed international standards, delivering performance that not only meets expectations but sets new benchmarks for quality and reliability. This commitment to quality is a testament to our dedication to producing the finest products.
Drawing from extensive experience across varied sectors, we are delighted to offer bespoke customization solutions, tailored specifically to meet the unique demands of our clients.
Our company's ethos is encapsulated in our guiding principle: 'Customer demand first, product quality and business reputation first.' We are unwavering in our dedication to cultivating enduring customer relationships rooted in trust and unparalleled excellence.

Company Overview




Product Certification


Warranty and After-sale Services

1. Enjoy peace of mind with our robust 12-month warranty covering the entire machine, epitomizing the reliable quality we stand for.
2. During the warranty period, any issues arising from inherent machine defects will be handled with utmost responsibility by us.
3. Beyond the warranty, benefit from our lifetime free technical advisory support to ensure uninterrupted operation of your equipment.
4. If the situation demands, our expert engineers are ready and available for on-site service at your premises, ensuring swift resolutions.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are a manufacturer with direct access to trading channels, offering you the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is located in the vibrant city of Wuxi, situated inJiangsu Province, China. To visit us, simply fly to Shanghai airport directly. The journey from Shanghai to Wuxi by car is approximately a scenic 2-hour drive. We look forward to welcoming you.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is paramount to us. Our factory boasts ISO certification, an SGS report, and the coveted CE certificate, illustrating our unwavering commitment to excellence and superior standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly! We offer comprehensive CIF pricing options, meticulously tailored to align with different destination ports and dynamic monthly conditions, all transparently outlined in our quotes.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, logo customization is a service we proudly offer. Please note that while additional fees may apply for logo design, this is waived if you provide us with your own design. Your brand is important to us.
   
   6) Q: Can your equipment be customized?

A: Yes, indeed. Our highly skilled design team is fully equipped to develop custom solutions meticulously crafted to fulfill your unique requirements.


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