CE Certified Heavy Duty Rotator for 500-8000mm Vessels - 100 Tons

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-100
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 100Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Comprehensive Descriptions of the Rotator's Functions

-- Our drive unit comes equipped with a robust motor & reducer, expertly engineered for seamless pipe rotation, whilst also facilitating smooth pipe transportation along the rails.
-- The idler unit is meticulously designed to work in tandem with the drive unit, providing unwavering support to the pipe.
-- The adjustable roller distance ensures compatibility with a wide range of pipe or tank diameters, enhancing flexibility and precision in operations.
-- Outfitted with versatile speed controls, operators can fine-tune rotation speed to achieve the pinnacle of welding precision and efficiency.
-- Reinforced with advanced safety features, including overload protection and emergency stop buttons, ensuring maximum security during operations.

Distinguished Features of the Conventional Rotator Design:

It is widely utilized for the intricate processes of welding, installation, and polishing of cylinders across the oil and gas industry, platform supports, storage tanks, tankers, pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures, nuclear power sectors, among others.

Our turning rolls are engineered for ease and efficiency in rotating cylindrical containers during welding and fabrication. This facilitates superior quality and productivity. Durable and designed for the toughest environments, our heavy-duty conventional turning rolls promise longevity and resilience. The powered drive units, operated via a five-function pendant with a variable speed potentiometer, provide the operator with full mastery over the vessel's rotation.
Leverage reserved bolt holes or screws to adjust the roller group's center distance, accommodating varying workpiece diameters with precision.
Featuring a steel-rubber combination roller, this rotator boasts immense bearing and driving capacities. Equipped with an inverter for stepless speed regulation, it offers a wide speed range, high precision, and substantial starting torque.

Weldsuccess adeptly supplies welding rotators with varied capacities (e.g., 1 tons to over 1000 tons), catering to a vast array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CE rollers boast an all-fabricated-steel base, with wheel carriages adjustable for vessels of variable diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, supplemented with fan cooling. Enhanced durability is achieved through dual reduction worm and wheel gearboxes. Drive and idler wheel shafts rotate synchronously, housed in deep groove type roller bearings. For ease of mobility, both drive and idler rolls feature lifting holes on their frames. Our control boxes, with IP55-rated enclosures, incorporate variable frequency AC control electrical systems, fully CE certified. Furthermore, our adherence to the ISO 9001:2015 Quality Management System ensures our products consistently meet safety standards in the weld automation industry.

Dedicated WorkShop

Premier Manufacturer of Professional Welding Rotators with Global Reach

With an impressive 20+ year track record of excellence in crafting welding rotators,welding positioners, and welding manipulators.
We proficiently operate 6 cutting-edge production lines, servicing a diverse clientele across Europe, the U.S., the Middle East, and beyond.
Our products bear the distinguished CE Marking certification Our unwavering commitment to quality is exemplified by our ISO9001 Quality Management System, which ensures that every product we produce meets the highest international standards of excellence.This system guarantees compliance with international standards, providing our customers with superior performance and reliability across every product we offer..
With a wealth of rich case experience behind us, we proudly offer robust customization options tailored to meet the unique needs of each client.
Guided by our core philosophy-'Customer demand first, product quality and business reputation first'-we are steadfast in our commitment to forging long-term relationships with our clients.

Company View: A vision rooted in excellence and customer satisfaction.




Product Certificate: Ensuring trust and quality in every product.

Warranty and After Sale Service:

1. We proudly offer a comprehensive 12-month guarantee on the entire machine, underscoring our dedication to quality and customer satisfaction.
2. During this warranty period, should any issue arise due to a flaw in the machine itself, we take full responsibility and ensure prompt resolution.
3. Beyond the warranty period, we provide free technical advisory support throughout the machine's operational life, ensuring peace of mind and ongoing assistance.
4. For complex issues, engineer service on user premises is also available when necessary, providing hands-on support and expertise.

FAQ:

1. Q: Are you a factory or trading company?
   A: We proudly stand as both a direct manufacturer and a trading company, offering our clients the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is located in the picturesque Wuxi city,Jiangsu Province, China. Visitors can conveniently fly into Shanghai airport directly, followed by a scenic 2-hour drive to Wuxi..
   
   3) Q: How does your factory ensure superior quality control?
   A: Quality is our top priority. Our factory is proud to have earned ISO approval, SGS report, and CE certification, reflecting our commitment to excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely. We clearly state CIF pricing in our quotes, tailored to the destination port and accounting for monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer impeccable customized logo services. However, there may be an extra service fee for logo modeling unless you can provide the design. .
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Certainly! Our professional design team excels at crafting custom solutions tailored to your exact requirements.


Working at Site: Ensuring seamless operations across all environments.

Machining Equipments: Precision-engineered for superior performance.



Package: Secure and reliable packaging for safe transportation.


Loading Containers For Delivery: Timely and efficient delivery solutions.