40 Tons Heavy Duty Automatic Rotator for Tank Welding - Custom Voltage Options

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Discover the Exceptional Functions of Our Product

-- The Drive unit features a powerful motor and reducer, masterfully crafted to achieve superior pipe rotation and smooth rail travel, greatly enhancing operational efficiency.
-- The Idler unit offers steadfast support, seamlessly working with the drive unit to ensure stable and reliable pipe stabilization.
-- Our rollers' distance is effortlessly adjustable, accommodating a diverse range of pipe or tank diameters, ensuring ultimate versatility across various operations.
--Boasting advanced variable speed controls, our equipment empowers operators to flawlessly fine-tune rotation speeds, delivering unmatched welding precision and quality.
--Our design features integrated safety elements like overload protection and emergency stop buttons, always prioritizing operator safety and ensuring peace of mind during operations.

Conventional Rotator Design Features:

It is extensively applied in the welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields.

Our turning rolls excel in effortlessly rotating cylindrical containers during welding and fabrication, greatly boosting production quality and operational efficiency. Designed for durability, these robust conventional turning rolls thrive in the harshest work environments. The powered drive units are controlled via an advanced five-function pendant with a variable speed potentiometer, offering operators complete control over the rotating vessel.
Easily adjust the roller group's center distance with reserved bolt holes or screws to effortlessly accommodate varying workpiece diameters, ensuring continuous operational fluidity.
Our equipment features an extremely durable steel-rubber combination roller with impressive bearing capacity and formidable driving capabilities. It includes an inverter for seamless speed regulation, offering a wide speed range, high precision, and superior starting torque.

Weldsuccess provides a comprehensive variety of welding rotators available in diverse capacities (spanning from, 1 ton to over 1000 tons) to accommodate an extensive array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously crafted with all-fabricated-steel bases and adaptive wheel carriages, tailored to suit vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes ensure durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. Design features include lifting holes on the frames for effortless maneuverability. Control boxes are housed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, with full CE certification. Additionally, our company proudly upholds ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unparalleled global expertise

With over 20 years of specialized experience in manufacturing welding rotators, welding positioners, and welding manipulators,
WOperating at the forefront of innovation, we embrace cutting-edge technology to deliver unmatched solutions. With six advanced production lines, we ensure high efficiency and superior quality in every phase of production. We proudly service discerning clients across Europe, the U.S., the Middle East, and other regions, providing unparalleled quality and sophistication in all we do.
Our products are distinguished by their hallmark of exemplary quality and safety, bearing the esteemed CE Marking, which stands as a testament to our strict adherence to the highest industry standards. ISO9001 Quality Management System Certification: We uphold management excellence in perfect harmony with global standards, ensuring unparalleled performance., promising comprehensive compliance with the pinnacle of international standards, consistently delivering performance that surpasses expectations..
Our extensive and varied case experience empowers us to offer finely-tuned customization, precisely meeting our clients' distinct demands.
Our guiding principle is: 'Customer demand first, with product quality and business reputation foremost.' We are dedicated to cultivating enduring relationships anchored in trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy peace of mind with a 12-month warranty covering the entire machine, showcasing our commitment to quality and durability.
2. During this warranty period, we pledge to address any issues from manufacturing defects, taking full responsibility for resolution.
3. After the warranty, benefit from ongoing complimentary technical advisory support, nurturing your machine's long-term health.
4. Our skilled engineers are ready to provide on-site services, ensuring your machine's peak performance and support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and trading company, offering a seamless blend of capabilities.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is strategically located in the vibrant city of Wuxi,Jiangsu Province, China. Guests can conveniently fly to Shanghai airport directly. The picturesque journey from Shanghai to Wuxi takes about 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO certification, an SGS report, and a CE certificate, reflecting our steadfast dedication to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we provide precise CIF pricing in our quotes, tailored to various destination ports and differing monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to make your brand stand out. Please note, there may be an additional fee for logo creation unless youprovide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Certainly, our proficient design team excels in crafting bespoke solutions tailored to your precise specifications.


On-Site Operations:

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