40 Tons Heavy Automatic Rotator for Tank Welding - Vessel Diameter 500-4000mm

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Discover the Impressive Functions and Features

-- Our Drive unit is meticulously crafted with a powerful motor and precision-engineered reducer, ensuring superior performance in pipe rotation and seamless rail travel, significantly boosting operational efficiency.
-- The Idler unit serves as a steadfast foundation, harmoniously working with the drive unit to ensure unparalleled pipe stability and reliability.
-- Effortlessly adjust roller distances to accommodate a diverse range of pipe or tank diameters, ensuring maximum versatility across various operations.
-- Advanced variable speed controls allow operators to fine-tune rotation speeds with precision, achieving extraordinary welding accuracy and exceptional quality.
-- With integrated safety features like overload protection and emergency stop controls, our design prioritizes operator safety, ensuring peace of mind during every operation.

Defining Features of Our Conventional Rotator Design:

It is extensively applied in welding, installation, and polishing tasks for cylindrical structures within industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers, shipyards, steel frameworks, nuclear energy, and other demanding fields.

Our turning rolls excel in rotating cylindrical containers effortlessly during welding and fabrication processes, significantly enhancing production quality and operational efficiency. Designed to endure the toughest environments, these robust conventional turning rolls are controlled via an advanced five-function pendant with a variable speed potentiometer, ensuring operators have full control over the rotating vessel.
Adjust the roller group's center distance with ease using reserved bolt holes or screws to adapt seamlessly to varying workpiece diameters, ensuring consistent operational fluidity.
With an exceptionally durable steel-rubber combination roller, our equipment offers impressive bearing capacity and robust driving capabilities. An inverter allows seamless speed regulation, providing a wide speed range, high precision, and superior starting torque.

Weldsuccess offers a diverse selection of welding rotators available in a variety of capacities (spanning from 1 ton to over 1000 tons), accommodating a comprehensive range of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are meticulously designed with all-fabricated-steel bases and adaptable wheel carriages, accommodating vessels of various diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, fortified with fan cooling for top-notch durability. Dual reduction worm and wheel gearboxes ensure enhanced resilience, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. Design highlights include lifting holes on frames for effortless maneuverability. Control boxes are enclosed within IP55 rated enclosures, featuring variable frequency AC control electrical systems, all backed by full CE certification. We proudly uphold ISO 9001:2015 Quality Management System certification, guaranteeing our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Leading Premier Welding Rotators Manufacturer with unparalleled global expertise

With over 20 years of specialized experience in manufacturing welding rotators, welding positioners, and welding manipulators,
WWe proudly operate cutting-edge technology, propelling us to the forefront of the industry. Our facility boasts 6 advanced production lines, ensuring efficiency and excellence in every product we create. We are committed to servicing discerning clients across Europe, the U.S., the Middle East, and other global regions with unparalleled quality and sophistication.
Our products proudly bear the hallmark of quality and safety, a true reflection of our dedication to excellence. Our esteemed CE Marking is a testament to our commitment to quality assurance. It stands as a testament to our adherence to stringent industry standards, ensuring unmatched reliability. ISO9001 Quality Management System Certification: Our dedication to excellence in management is perfectly aligned with global standards, ensuring performance that exceeds expectations.Our promise is to meet comprehensive compliance with international standards, consistently delivering performance that surpasses expectations..
With extensive and varied case experience, we are empowered to provide finely-tuned customization, perfectly meeting the unique demands of our clients.
Our guiding principle is: "Customer demand first, product quality and business reputation foremost." We are devoted to building enduring relationships founded on trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy the assurance of a 12-month warranty covering the entire machine, demonstrating our commitment to quality and durability.
2. During this warranty period, we pledge to promptly resolve any issues arising from manufacturing defects, taking full responsibility for the resolution.
3. After the warranty, benefit from ongoing complimentary technical advisory support, nurturing your machine's long-term health.
4. Our skilled engineers are ready to provide on-site services whenever needed, ensuring your machine's peak performance and continued support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and a trading company, offering a seamless blend of capabilities to our clients.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is nestled in the vibrant and bustling city of Wuxi,Jiangsu Province, China. Guests can conveniently fly to Shanghai airport directly. The scenic journey from Shanghai to Wuxi spans approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proudly accredited with ISO certification, SGS report, and CE certificate, reflecting our unwavering dedication to quality excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Indeed, we provide precise CIF pricing in our quotes, tailored to various destination ports and accommodating differing monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to enhance your brand's visibility. Please note, there may be an additional fee for logo creation unless youcan provide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely, our proficient design team excels in crafting bespoke solutions tailored to meet your precise specifications.


On-Site Operations:

Our state-of-the-art machining equipment ensures precision and excellence.



We provide secure packaging to ensure your product's safe journey.


Efficient container loading guarantees timely delivery to your location.