Efficient Welding Rotator for Pipe Welding - 450V, Durable Steel Coated Rollers

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Overview: Unveil the remarkable capabilities and experience seamless productivity with our cutting-edge features, designed to elevate your operations to new heights.

-- The Drive unit, powered by a robust motor and reducer, expertly facilitates pipe rotation. It ensures smooth, efficient transit of pipes along the rails, enhancing operational fluidity.
-- The Idler unit works in perfect harmony with the drive unit, offering unwavering support and impeccable stability to guarantee flawless operation.
-- Adaptability at its finest: Effortlessly adjust roller distances to fit varying pipe or tank diameters, ensuring precision and accuracy in every task you undertake.
-- Experience unparalleled control with our variable speed features, allowing operators to meticulously adjust rotation speeds for outstanding welding performance.
-- Prioritizing safety, our systems come equipped with advanced mechanisms like overload protection and easily accessible emergency stop buttons for peace of mind.

Signature Features of Our Conventional Rotator Design:

It is extensively utilized in the expert processes of welding, installation, and polishing of cylindrical objects across oil and gas sectors, platform supports, and storage tanks, as well as in tankers,pressure vessels,wind power generation, pipeline construction, boiler production, shipbuilding, steel framework, nuclear power and a myriad of other industries.

Our turning rolls streamline the rotation of cylindrical containers during welding and fabrication, significantly boosting both quality and production efficiency. Designed to endure the most demanding working environments, our conventional turning rolls are built for longevity. Our powered drive units, managed via an advanced five-function pendant, feature a variable speed potentiometer that grants operators comprehensive control over vessel rotation.
Effortlessly adjust with reserved bolt holes or screws to modify the roller group's center distance, adapting to various workpiece diameters with ease and precision.
Our steel-rubber roller combination offers immense bearing capacity and robust driving power. Equipped with an inverter for stepless speed regulation, you can enjoy an extensive speed range, high precision, and powerful starting torque.

At Welsuccess, we offer a diverse array of welding rotators, delivering capabilities ranging from 1 tons to beyond 1000 tons, accommodating a vast spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature fully fabricated steel base construction with versatile wheel carriages that accommodate vessels of varying diameters around a constant center-line. Powered by an inverter-controlled, variable frequency AC motor with fan cooling, the system employs two reduction worm and wheel gearboxes for enhanced durability and prolonged service life. Both drive and idler wheel shafts are equipped with deep-groove roller bearings for synchronous rotation. Lifting holes on frames ensure easy maneuverability, while IP55-rated control boxes with variable frequency AC systems and full CE certification promise operational excellence. Certified by ISO 9001:2015, we uphold stringent standards to guarantee safe working loads in the weld automation industry.

WorkShop

 

Your Premier Partner for Welding Rotators with a Global Footprint

Backed by over two decades of unrivaled expertise in the production of welding rotators,welding positioners, and welding manipulators.
With operations spanning six state-of-the-art production lines, We proudly extend our exceptional services to clients in Europe, the U.S., the Middle East, and beyond, forging strong international connections.
Our products are a symbol of excellence and proudly carry the globally recognized CE Marking, demonstrating our adherence to the prestigious ISO9001 Quality Management System standards,ensuring compliance with international benchmarks and delivering superior performance you can trust.
With a wealth of experience across diverse applications, we offer bespoke customization solutions tailored to meet every client's unique needs.
Guiding Principle: 'Customer demand first, product quality and business reputation first.' We are committed to nurturing long-lasting customer relationships built on unwavering trust and excellence.

Company Overview




Product Certifications


Warranty and Post-saleService

1. Enjoy a 12-month comprehensive warranty on the entire machine, a testament to our commitment to quality.
2. During this period, any issues arising due to inherent machine defects are fully our responsibility.
3. Even after the warranty period, we offer free technical advisory support throughout the machine's life.
4. Should you need it, our engineers are ready to provide on-site service at your location.

Frequently Asked Questions:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer and also operate as a trading company, providing versatile solutions.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is located in the vibrant city of Wuxi, inJiangsu Province, China. Fly directly to Shanghai airport. It takes approximately 2 hours to travel from Shanghai to Wuxi by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is paramount. Our factory is ISO approved, has an SGS report, and CE certification, reaffirming our dedication to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly. We provide CIF pricing tailored to various destination ports and conditions, transparently reflected in our quotes.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, we offer personalized logo services. Additional fees may apply for logo design unless you provide your custom design.
   
   6) Q: Can your equipment be customized?

A: Yes, indeed. Our expert design team is equipped to create custom solutions tailored to your distinct requirements.


On-site Operations

Machining Equipment



Packaging


Container Loading for Delivery