Welding Rotator for Pipe Welding - 400V, 500-3500mm Vessel Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Overview:
Immerse yourself in the world of cutting-edge technology and unrivaled efficiency with our Welding Rotator for Pipe Welding - 400V, 500-3500mm Vessel Diameter. Our state-of-the-art features ensure streamlined productivity and unmatched performance.

-- The Drive unit is fortified with a powerful motor and reducer, expertly driving pipe rotation and ensuring seamless movement along the rails, guaranteeing both efficiency and reliability.
-- The Idler unit harmonizes perfectly with the drive unit, delivering unwavering support that ensures impeccable stability throughout the process.
-- Adaptability at its best: Our advanced design allows for effortless adjustment of roller distances, accommodating various pipe or tank diameters with precision, thereby optimizing every task to perfection.
-- Experience unparalleled control with our variable speed features, allowing operators to meticulously adjust rotation speeds and achieve exceptional welding performance every time.
-- Safety prioritized: Our systems are embedded with innovative mechanisms like overload protection and conveniently placed emergency stop buttons, ensuring a secure working environment.

Signature Features of Our Conventional Rotator Design:

It is extensively utilized in the expert processes of welding, installation, and polishing of cylindrical objects within the oil and gas sectors, platform supports, and large storage tanks, as well as tankers,pressure vessels,wind power generation, pipeline construction, boiler production, shipbuilding, steel framework, nuclear power, and a multitude of other industries.

Our turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly enhancing quality and production efficiency. Built to endure the toughest environments, our conventional turning rolls promise longevity and durability. Equipped with sophisticated five-function pendant control, including a variable speed potentiometer, operators have full command over vessel rotation, ensuring precision and satisfaction.
Effortlessly adapt to various workpiece diameters by adjusting with reserved bolt holes or screws to modify the roller group's center distance.
Our robust steel-rubber roller combination delivers immense load capacity and powerful driving force. Featuring an inverter for stepless speed regulation, it offers an extensive speed range, high precision, and formidable starting torque.

At Wuxi Weldsuccess Automation Equipment Co., Ltd., we present a diverse array of welding rotators, offering capabilities spanning from 1 tons to over 1000 tons, adeptly accommodating a wide range of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are constructed with fully fabricated steel base and versatile wheel carriages, accommodating vessels of various diameters around a constant center-line. The system is powered by an inverter-controlled, variable frequency AC motor with fan cooling and fortified by two reduction worm and wheel gearboxes for superior durability and longevity. Both drive and idler wheel shafts feature deep-groove roller bearings, ensuring synchronous rotation. Lifting holes on frames facilitate easy maneuverability, while IP55-rated control boxes with variable frequency AC systems and comprehensive CE certification guarantee operational excellence. Certified by ISO 9001:2015, we maintain stringent standards to ensure safe working loads in the weld automation industry.

WorkShop

 

Your Premier Partner for Welding Rotators with a Global Reach

Empowered by over two decades of unmatched expertise in the manufacturing of exceptional welding rotators,welding positioners, and welding manipulators.
With operations that span across six highly advanced production lines, Our esteemed clientele spans across Europe, the U.S., the Middle East, and far beyond, allowing us to deliver excellence globally.
Our products proudly bear the distinguished CE Marking and strictly adhere to the rigorous ISO9001 Quality Management System standards,ensuring unwavering compliance with international standards and guaranteeing the superior performance you can rely upon..
With an extensive breadth of experience across diverse scenarios, we are delighted to offer bespoke customization solutions tailored to your needs.
Our company thrives on the principle: 'Customer demand first, product quality and business reputation first.' We are committed to nurturing long-term customer relationships grounded in trust and unmatched excellence.

Company Overview




Product Certification


Warranty and After-sales Service

1. We provide a robust 12-month warranty on the entire machine, cementing the assurance of quality you can depend on.
2. During this warranty period, any issues stemming from intrinsic machine defects will be comprehensively our responsibility.
3. Beyond the warranty, we extend complimentary technical advisory support throughout the machine's entire operational life.
4. For added convenience, our expert engineers are ready for on-site service at your location, if required.

Frequently Asked Questions:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer with the added capability of operating as a trading company.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is nestled in the vibrant city of Wuxi, JiangsuProvince, China. You can conveniently fly into Shanghai airport directly. The journey from Shanghai to Wuxi takes approximately 2 hours by car, ensuring a smooth travel experience.
   
   3) Q: How does your factory ensure quality control?
   A: Upholding quality as our foremost priority, our factory is proud to hold ISO approval, an SGS report, and the CE certificate, underscoring our steadfast commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly, we provide CIF pricing meticulously tailored to various destination ports and monthly conditions, explicitly detailed in our quotes.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, we offer customized logo services with an option for additional fees applicable for logo design, unless you choose to provide your own design..
   
   6) Q: Can your equipment be customized?

A: Yes, indeed. Our skilled design team is fully equipped and ready to craft bespoke solutions that align precisely with your unique requirements.


On-site Operations

Machining Equipment



Packaging


Container Loading for Delivery