Advanced Welding Rotator for Tank Heat Exchange, PU Coated Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our Drive unit is powered by a robust motor and reducer that effortlessly facilitate the seamless rotation of pipes. This enables smooth traversal along rails, ensuring optimal operational efficiency and streamlining your processes.
-- The Idler unit collaborates flawlessly with the drive unit, offering unparalleled support to your pipes. This ensures unwavering stability and precision, crucial for achieving immaculate operational outcomes.
-- Our cutting-edge adjustable roller feature allows operators to effortlessly fine-tune the distance between rollers. This adaptability ensures compatibility with a wide variety of pipe or tank diameters, guaranteeing precise, customized solutions.
-- With our advanced variable speed controls, operators have the power to meticulously adjust rotation speeds. This precision tuning is key to attaining superior welding results, enhancing overall quality and efficiency.
-- Our system is fortified with state-of-the-art safety mechanisms, including overload protection and intuitively placed emergency stop buttons. This ensures not only maximum safety but also unwavering reliability in every operation.

Conventional Rotator Design Features:

It is extensively utilized for the specialized welding, installation, and polishing of cylindrical structures in diverse industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries and many more.

Our turning rolls are ingeniously crafted to effortlessly facilitate the rotation of cylindrical containers during welding and fabrication. This innovative design significantly elevates production quality and efficiency. Our exceptionally durable conventional turning rolls are built to endure the harshest, most demanding work conditions. With powered drive units offering unrivaled control via a five-function pendant, including a variable speed potentiometer, operators gain complete mastery over the rotating vessel for optimal performance.
Easily adjust the center distance of the roller group using the reserved bolt hole or screw, ensuring seamless accommodation of varying workpiece diameters.
Featuring a robust steel-rubber combination roller, this design is engineered for a large bearing capacity and remarkable driving force. The inverter stepless speed regulation covers a vast range, delivering high precision and substantial starting torque for superior performance.

Weldsuccess offers an expansive range of welding rotators with a variety of capacity options (e.g., 1 ton to over 1000 tons), effectively accommodating a diverse array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are designed with a robust all-fabricated-steel base construction for ultimate durability. The wheel carriages are meticulously adjustable to accommodate vessels of varying diameters, while maintaining a constant center-line. The drive motor, featuring an inverter-controlled variable frequency AC type with fan cooling, ensures unparalleled performance. Enhanced durability and extended overhaul intervals are achieved through dual reduction worm and wheel gearboxes. Both drive and idler wheel shafts are secured in deep groove type roller bearings, ensuring synchronous rotation. Ingeniously designed drive and idler rolls include lifting holes for effortless maneuverability. The control boxes boast IP55 rated enclosures and are equipped with variable frequency AC control electrical systems, and full CE certification. Our ISO 9001:2015 Quality Management System certification solidifies our commitment to quality, ensuring the establishment of safe working loads in the weld automation industry.

WorkShop

As a leading Professional Welding Rotators Manufacturer, we leverage a wealth of global expertise.

We possess over 20 years of dedicated experience in the production of top-tier welding rotators,Our premium line of welding positioners and welding manipulators sets a benchmark in the industry.
Witha robust operation comprising 6 state-of-the-art production lines, we proudly serve a diverse clientele across Europe, the U.S., the Middle East, and beyond, ensuring global reach.
Our products bear the distinguished CE Marking certification, underscoring our unwavering commitment to superior quality and excellence. Our company proudly upholds the prestigious ISO9001 Quality Management System, a testament to our dedication to excellence and precision.This ensures our steadfast adherence to international standards, guaranteeing performance that consistently surpasses expectations..
Our extensive experience with various cases empowers us to offer bespoke customization solutions that perfectly align with client needs.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies our core philosophy: 'Customer demand first, product quality and business reputation first.' We are passionately dedicated to nurturing long-term partnerships with our esteemed clients.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We offer an extensive 12-month warranty period, ensuring unparalleled quality and reliability for the entire machine.
2. Should any issues arise due to inherent machine defects within this period, we take full responsibility for prompt rectification.
3. Beyond the warranty, we provide complimentary technical advisory support throughout the machine's entire lifespan, ensuring seamless operation.
4. If necessary, we offer on-site engineering service to efficiently address any concerns directly at your premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, offering a dual advantage of expertise and wide-ranging options.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our state-of-the-art factory is strategically situated in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi spans approximately 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our topmost priority. Our factory is honored to have obtained ISO approval, SGS report, and CE certification, guaranteeing our dedication to unmatched standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our quotes transparently reflect CIF prices, tailored to your destination port and subject to monthly variations, ensuring cost-effectiveness.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We proudly offer customized logo services. Please note additional fees may apply for logo modeling unlessyou are able to provide the necessary design files.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Indeed, our expert design team is adept at tailoring equipment to meet your unique requirements, ensuring perfect alignment with your operational goals.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Prompt Delivery