Premium Welding Rotator for Tank Heat Exchange, Customizable Features

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Overview: Discover the ultimate in welding support with our state-of-the-art welding rotators, crafted to enhance efficiency, safety, and precision in every operation. Unleash the potential of seamless rotation and advanced adaptability for a superior welding experience.

-- The Drive Unit: Our drive unit, powered by a powerful motor and reducer, ensures effortless pipe rotation. It also supports smooth traversal along rails, optimizing operational workflows with unparalleled ease.
-- The Idler Unit: In perfect synchronization with the drive unit, the idler unit provides remarkable support, maintaining stability and precise alignment for flawless operation.
-- The Revolutionary Adjustable Roller: This feature allows operators to adjust the roller spacing with ease, accommodating various pipe or tank diameters with pinpoint accuracy, and ensuring unparalleled adaptability.
-- Advanced Speed Controls: With cutting-edge variable speed controls, operators can meticulously adjust rotation speeds to achieve the finest welding results possible, enhancing precision and quality.
-- Safety Enhancements: Equipped with comprehensive safety mechanisms like overload protection and emergency stop buttons, this system prioritizes operator safety and machine reliability.

Conventional Rotator Design Features:

It is extensively utilized for the specialized welding, installation, and polishing of cylindrical structures in diverse industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries and many more.

Turning Rolls: Designed with innovation, these rolls facilitate the seamless rotation of cylindrical containers during welding and fabrication. Experience heightened production quality and efficiency with our durable conventional turning rolls, built to endure the most challenging conditions. The powered drive units offer unrivaled control via a five-function pendant, featuring a variable speed potentiometer for total operational command.
Adjustable Roller Centering: Effortlessly modify the roller group's center distance with reserved bolt holes or screws, accommodating varying workpiece diameters with ease and precision.
Steel-Rubber Combination Rollers: Boasting an impressive bearing capacity and driving force, these rollers are equipped with inverter stepless speed regulation for extensive speed variation, ensuring high precision and significant starting torque.

Weldsuccess offers an extensive range of welding rotators with various capacity options (e.g., 1 ton to over 1000 tons), effectively accommodating a diverse array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE Rollers: Featuring a robust all-fabricated-steel base, these rollers come with adjustable wheel carriages that maintain a constant center-line for varied vessel diameters. The drive motor, with inverter-controlled variable frequency AC and fan cooling, ensures optimal performance. Dual reduction worm and wheel gearboxes enhance durability. Drive and idler wheel shafts are secured in deep groove roller bearings for synchronous rotation. Lifting holes on rolls allow for easy positioning, while IP55 rated control boxes with variable frequency AC control systems ensure full CE certification. Our ISO 9001:2015 certification underscores our commitment to quality and safe working loads in weld automation.

Workshop

As a Leading Manufacturer of Welding Rotators: Embrace our global expertise, honed over decades, in producing top-tier welding solutions.

With over 20 years of dedicated experience in the production of welding rotators,Welding positioners and welding manipulators represent the pinnacle of our innovative offerings.
With a robust operation comprising 6 state-of-the-art production lines, each meticulously crafted to deliver perfection, we proudly extend our exceptional services to discerning clients across Europe, the U.S., the Middle East, and beyond.
Our products proudly bear the distinguished CE Marking, certification, underscoring our unwavering commitment to unparalleled quality and excellence. Our company upholds the prestigious ISO9001 Quality Management System, a testament to our steadfast dedication to excellence and precision engineering.This rigorous framework ensures our unwavering adherence to international standards, guaranteeing performance that consistently surpasses expectations and delights our esteemed clientele..
Our extensive expertise across diverse cases empowers us to offer bespoke customization solutions that precisely meet your unique needs.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies our core philosophy: 'Customer demand first, product quality and business reputation first.' We are devoted to nurturing long-term partnerships with our esteemed clients, ensuring mutual growth and success.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We offer an extensive 12-month warranty period, assuring the highest quality standards for the entire machine.
2. Should any issues arise due to inherent machine defects within this period, we take full responsibility for rectification, ensuring your peace of mind.
3. Beyond the warranty, we provide complimentary technical advisory support throughout the machine's entire lifespan, ensuring uninterrupted performance.
4. If necessary, we offer on-site engineering service to address any concerns directly at your premises, ensuring seamless operations.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, providing the best of both worlds with superior versatility and reach.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our state-of-the-art factory is strategically situated in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi spans approximately 2 hours by car, offering a seamless travel experience..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is honored to have obtained ISO approval, SGS report, and CE certification, reflecting our unwavering dedication to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our quotes transparently reflect CIF prices, meticulously tailored to your destination port and subject to calculated monthly variations.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We proudly offer customized logo services. Please note additional fees may apply for logo modeling unless,you are able to provide the necessary design files, ensuring a truly personalized touch..
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Indeed, our expert design team is adept at tailoring equipment to meet your unique requirements, creating solutions that precisely align with your vision.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Prompt Delivery