Versatile Welding Rotator for Tank Heat Exchange, Custom Diameter Options

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Unveiling the Intricate Functions

-- The Drive unit, a powerhouse of efficiency, is meticulously crafted with a robust motor and precision reducer. It effortlessly orchestrates the seamless rotation of pipes and enables swift traversing along rails, ensuring smooth and streamlined operations at all times.
-- The Idler unit, an essential partner to the drive unit, offers unparalleled support and stability to the pipe, guaranteeing precision and accuracy during every operation.
-- Our groundbreaking adjustable roller feature allows operators to effortlessly customize the distance between rollers. This adaptability ensures a perfect fit for a vast range of pipe or tank diameters, all with precision and ease.
-- With cutting-edge variable speed controls at your fingertips, operators can finely adjust the rotation speed, optimizing conditions for achieving unparalleled welding outcomes.
-- Equipped with an array of safety mechanisms, including robust overload protection and easily accessible emergency stop buttons, the system ensures maximum safety and unrivaled reliability.

Conventional Rotator Design Features Highlighted:

It is widely employed for the specialized welding, installation, and finishing of cylindrical structures across a multitude of industries, including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power sectors, among many others.

Turning rolls are masterfully engineered to streamline the rotation of cylindrical containers during welding and fabrication, significantly enhancing production quality and efficiency. Our exceptionally durable conventional turning rolls are expertly crafted to withstand the most challenging work environments. The powered drive units provide unmatched control through a sophisticated five-function pendant, featuring a variable speed potentiometer that empowers operators with comprehensive mastery over the rotating vessel.
Easily adjust the center distance of the roller group with the reserved bolt hole or screw, allowing for seamless accommodation of varying workpiece diameters.
The innovative steel-rubber combination roller is designed for extraordinary bearing capacity and unparalleled driving force. The inverter's stepless speed regulation covers a vast speed range, delivering precision and exceptional starting torque.

Weldsuccess presents an expansive selection of welding rotators available in numerous capacity options (e.g., 1 ton to an impressive 1000 tons), efficiently accommodating a diverse array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are equipped with a robust all-fabricated-steel base construction, with meticulously adjustable wheel carriages to accommodate vessels of varying diameters, all while maintaining a constant center-line. The drive motor, featuring an inverter-controlled variable frequency AC type with fan cooling, ensures optimal performance. Durability is enhanced with dual reduction worm and wheel gearboxes, leading to extended overhaul intervals. Both drive and idler wheel shafts are securely housed in deep groove type roller bearings, ensuring synchronous rotation. The ingeniously designed drive and idler rolls come with lifting holes for effortless maneuverability. Control boxes feature IP55 rated enclosures and are equipped with variable frequency AC control electrical systems, all boasting full CE certification. Our unwavering commitment to quality is further demonstrated by our ISO 9001:2015 Quality Management System certification, which guarantees the establishment of safe working loads in the weld automation industry.

WorkShop Insights

As a Premier Welding Rotators Manufacturer, we bring a wealth of global expertise to every project.

With more than 20 years of unwavering experience in crafting high-performance welding rotators,Our array of products includes top-tier welding positioners and high-precision welding manipulators, designed to enhance operational efficiency and welding precision.
With a robust operation comprising 6 state-of-the-art production lines, we proudly serve a diverse clientele across Europe, the U.S., the Middle East, and beyond, establishing a global presence and trust.
Our products bear the distinguished CE Marking certification, underscoring our unwavering commitment to quality and excellence in every product. Our company proudly upholds the prestigious ISO9001 Quality Management System, a testament to our unyielding commitment to excellence and precision in every aspect.This ensures our unwavering compliance with international benchmarks, guaranteeing performance that consistently exceeds industry standards and customer expectations..
Our extensive experience across numerous cases empowers us to offer bespoke customization solutions, perfectly tailored to meet our clients' varied and specific needs.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies our core philosophy: 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing long-term partnerships with our clients, built on trust and mutual success.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We offer an extensive 12-month warranty period, ensuring the highest quality and reliability for the entire machine, delivering peace of mind with every purchase.
2. Should any issues arise due to inherent machine defects within this period, we take full responsibility for rectification, ensuring seamless operation.
3. Beyond the warranty, we provide complimentary technical advisory support throughout the machine's entire lifespan, ensuring continued satisfaction and efficiency.
4. If necessary, we offer on-site engineering service to address any concerns directly at your premises, providing unparalleled support and solutions.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, offering the best of both worlds, combining manufacturing expertise with commercial agility.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our state-of-the-art factory is strategically situated in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi spans approximately 2 hours by car, offering a comfortable trip to our facility.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our topmost priority. Our factory is honored to have obtained ISO approval, SGS report, and CE certification, reflecting our dedication to maintaining the highest standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our quotes transparently reflect CIF prices, meticulously tailored to your destination port and subject to monthly variations, ensuring value and clarity.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We proudly offer customized logo services to enhance your brand's visibility. Please note additional fees may apply for logo modeling unlessyou are able to provide the necessary design files.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Indeed, our expert design team is adept at tailoring equipment to meet your unique requirements, ensuring optimal performance and satisfaction.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Prompt Delivery