Heavy Duty Rotator for Pressure Vessel Welding - 220V with Custom Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is meticulously crafted with a powerful motor and precision reducer. This integration ensures the effortless and smooth rotation of pipes, seamlessly guiding them along rails for optimal performance.
-- Our idler unit is expertly engineered to deliver essential support and works in perfect tandem with the drive unit to safeguard and stabilize pipe integrity.
-- At its heart lies unparalleled engineering, designed with meticulous precision and care to elevate operational reliability. Effortlessly fine-tune the distance between rollers to accommodate various pipe or tank diameters with unparalleled precision and ease.
-- Featuring advanced variable speed controls, operators can expertly fine-tune rotation speeds. This equipment is designed to achieve peak performance in welding applications.
-- With advanced safety features, including overload protection and easily accessible emergency stop buttons, we ensure secure and reliable operations at all times.


Distinguishing Features of Our Conventional Rotator Design:

It is widely employed in the welding, installation, and polishing of cylindrical structures across oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power, and pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a multitude of other dynamic industries.

Our turning rolls are engineered to simplify the rotation of cylindrical containers during welding and fabrication processes, dramatically enhancing both production efficiency and quality. These heavy-duty conventional turning rolls are built to withstand the harshest conditions, ensuring reliability and endurance. Equipped with a five-function pendant featuring a variable speed potentiometer, operators are granted full control over the rotating vessel, empowering them to handle complex tasks with ease and precision.
Flexible adjustment of center distance for roller groups using reserved bolt holes or screws allows for seamless adaptation to varying workpiece diameters, ensuring unmatched versatility.
Featuring a robust steel-rubber composite roller with substantial bearing and driving capacities, our cutting-edge inverter-controlled stepless speed regulation offers a wide and precise speed range with significant starting torque for superior performance.

Weldsuccess presents an extensive range of welding rotators designed to cater to varying capacities, from a modest 1 ton to an impressive 1000 tons, skillfully accommodating a broad spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature an all-fabricated-steel base, with wheel carriages adjustable to fit a diverse range of vessel diameters while maintaining a consistent centerline. The inverter-controlled variable-frequency AC drive motor, enhanced by fan cooling and dual-reduction worm gearboxes, delivers increased durability and extends maintenance intervals. Drive and idler wheel shafts are housed within deep groove type roller bearings, ensuring synchronized rotation. Both rolls are equipped with lifting holes for easy mobility. Control boxes are encased in IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering safe working loads in weld automation, providing unparalleled peace of mind.

Workshop

Celebrated as a Leading Manufacturer of Professional Welding Rotators with Global Mastery

With more than two decades of unmatched expertise in the production of welding rotators, along with welding positioners and welding manipulators.
We operate six state-of-the-art production lines, enhancing our capability to deliver exceptional products to our valued clients worldwide. Proudly serving an expansive clientele spanning Europe, the U.S., the Middle East, and other global markets, Wuxi Weldsuccess Automation Equipment Co., Ltd. is your gateway to international excellence.
Our premier products are distinguished by their unparalleled quality and innovative design, setting us apart as leaders in the industry. CE Marking and more, ensuring our products meet the highest standards globally. ISO9001 Quality Management System Certification, ensuring unwavering compliance with prestigious international standards and delivering superior performance that consistently exceeds expectations..
Armed with an extensive portfolio of case experience, we excel in offering robust customization support, meticulously tailored to address and fulfill your specific needs and aspirations with precision.
At the very core of our company pulses a steadfast commitment to the principle: "Customer demand first, product quality and business reputation first." Our vision is to cultivate and nurture enduring, mutually beneficial customer relationships that stand the test of time.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. With pride, we provide a 12-month warranty period, ensuring the robustness and pristine quality of the entire machine throughout its usage.
2. During this period, should any issue arise due to inherent machine flaws, we are committed to taking full responsibility to rectify it swiftly and efficiently, underscoring our dedication to customer satisfaction.
3. Beyond the warranty period, we generously offer complimentary technical advisory support, guaranteeing seamless operation and exceptional performance throughout the machine's entire lifetime.
4. Onsite engineering services are readily available, providing essential and timely support directly at user premises whenever necessary, ensuring operational continuity and peace of mind.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are uniquely positioned as both a direct manufacturer and a trading company, offering the best of both worlds for our esteemed clients.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is strategically located in Wuxi City,Jiangsu Province, China. You can conveniently fly to Shanghai Airport directly. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory proudly boasts ISO approval, SGS reports, and CE certification, offering you the assurance of our premium quality standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we do. Our comprehensive quotes will clearly outline CIF pricing, tailored with precision to the specific destination port, and flexibly adjusted according to different months to best meet your logistical needs.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports customized logo services. While an extra service fee may apply for logo modeling, we can efficiently facilitate this if youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels at crafting bespoke solutions, expertly tailored to meet your unique requirements and specifications, ensuring your vision becomes a reality.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery, guaranteeing safe and timely arrival of your products.