380V Heavy Duty Rotator for Pressure Vessel Welding with Custom Options Available

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is meticulously integrated with a potent motor and precision reducer, elevating the effortless and smooth rotation of pipes to new heights while ensuring seamless travel along well-crafted rails.
-- Our idler unit is expertly engineered to deliver crucial support, harmoniously partnering with the drive unit to uphold and stabilize pipe integrity with finesse.
-- At its core lies exceptional engineering, crafted with unwavering precision and dedication. Effortlessly adjust the distance between rollers to accommodate a wide variety of pipe or tank diameters with unmatched precision and ease, setting a new standard in adaptability.
-- Featuring variable speed controls that empower operators to meticulously fine-tune rotation speeds, this equipment is engineered for peak performance in welding applications, ensuring precision and excellence.
-- Incorporating cutting-edge safety features, including overload protection and easily accessible emergency stop buttons, guarantees secure and reliable operations at all times.


Distinguishing Features of Our Conventional Rotator Design:

It is widely employed in the welding, installation, and polishing of cylindrical structures across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power, and pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a multitude of other dynamic industries.

Our turning rolls are expertly designed to streamline the rotation of cylindrical containers during welding and fabrication processes, significantly enhancing both production efficiency and quality. Built to endure the harshest conditions, our heavy-duty conventional turning rolls guarantee unwavering reliability and endurance. Equipped with a sophisticated five-function pendant featuring a variable speed potentiometer, operators are granted full control over the rotating vessel's movement.
Flexible adjustment of center distance for roller groups using reserved bolt holes or screws, enabling seamless adaptation to varying workpiece diameters with ease and precision.
Featuring a robust steel-rubber composite roller with substantial bearing and driving capacities, our inverter-controlled stepless speed regulation offers an impressively wide and precise speed range with significant starting torque, ensuring optimal performance.

Weldsuccess proudly presents an extensive range of welding rotators designed to cater to varying capacities, from a modest 1 ton to an impressive 1000 tons, masterfully accommodating a broad spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast an all-fabricated-steel base, complete with wheel carriages adjustable to fit a diverse range of vessel diameters while maintaining a consistent centerline. The inverter-controlled variable-frequency AC drive motor, enhanced by fan cooling and dual-reduction worm gearboxes, offers increased durability and extended maintenance intervals. Drive and idler wheel shafts are housed within deep groove type roller bearings, ensuring synchronized rotation. Both rolls are equipped with lifting holes for easy mobility. Control boxes feature IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering safe working loads in weld automation with utmost precision and safety.

Workshop

Celebrated as a Leading Manufacturer of Professional Welding Rotators with Global Mastery

With more than two decades of unrivaled expertise in the production of welding rotators, along with welding positioners and welding manipulators, backing our reputation for excellence.
We operate six state-of-the-art production lines, showcasing our commitment to innovation and quality. Wuxi Weldsuccess Automation Equipment Co., Ltd. proudly serves clients across the globe, with a dedicated presence in Europe, the U.S., the Middle East, and beyond. Our unparalleled reach ensures your needs are met with precision and care, no matter where you are.
Our premier products stand apart in the industry, celebrated for their exceptional craftsmanship and unwavering reliability. CE Marking and more. ISO9001 Quality Management System Certification, signifying our steadfast commitment to maintaining the highest international standards. This ensures our products deliver exceptional performance, consistently surpassing your expectations..
Drawing from extensive case experience, we specialize in delivering exceptional customization support, meticulously tailored to meet your precise needs and aspirations.
At the heart of our company lies an unwavering dedication to our principle: "Customer demand first, product quality, and business reputation first." Our vision is to foster and sustain long-lasting, mutually rewarding customer relationships that endure over time.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We proudly offer a 12-month warranty period, ensuring the durability and pristine quality of the entire machine for its intended use.
2. During this time, if any issues arise due to inherent machine defects, we are committed to addressing them efficiently and effectively.
3. After the warranty period, we continue to provide complimentary technical advisory support, ensuring smooth operation and outstanding performance throughout the machine's lifetime.
4. We offer onsite engineering services to deliver crucial and timely support at user sites whenever needed.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, providing our valued clients with the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is strategically located in Wuxi City,Jiangsu Province, China. For your convenience, you can fly directly to Shanghai Airport. The scenic drive from Shanghai to Wuxi takes approximately 2 hours by car.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our top priority. With ISO approval, SGS reports, and CE certification, our factory assures you of the superior quality standards we uphold.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we do. Our detailed quotes provide CIF pricing, precisely tailored to the destination port and flexibly adjusted based on monthly changes.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer bespoke logo services for your needs. An additional service fee may apply for logo modeling, but we can efficiently manage this if youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our expert design team excels at crafting bespoke solutions tailored to your specific requirements and preferences.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery