Customized Heavy Duty Rotator for Pressure Vessel Welding - 400V Voltage

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- Our drive unit is masterfully engineered to be one with a powerful motor and precision reducer, ensuring the effortless and smooth rotation of pipes. This guarantees seamless travel along rails, making operations smoother than ever.
-- Our idler unit is designed with exceptional precision to offer pivotal support, harmonizing flawlessly with the drive unit to uphold and stabilize pipe integrity.
-- At its core, this equipment showcases unparalleled engineering, crafted with meticulous precision and care. Experience the effortless adjustment of roller distances, accommodating a variety of pipe or tank diameters with unprecedented precision and ease.
-- Equipped with variable speed controls, operators are empowered to fine-tune rotation speeds meticulously. This engineering marvel is crafted for peak performance in welding applications.
-- With advanced safety features like overload protection and accessible emergency stop buttons, operations are secure and reliable.


Distinguishing Features of Our Conventional Rotator Design:

It is widely employed in welding, installation, and polishing of cylindrical structures across oil and gas sectors, platform supports, storage tanks, and tankers,pressure vessels,wind power, and pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a multitude of other dynamic industries.

Our turning rolls are crafted to streamline the rotation of cylindrical containers during welding and fabrication processes, significantly enhancing production efficiency and quality. Built to endure the toughest conditions, our heavy-duty conventional turning rolls promise reliability and longevity. Featuring a five-function pendant with a variable speed potentiometer, operators enjoy full control over the rotating vessel.
Experience the flexible adjustment of center distances for roller groups using reserved bolt holes or screws, ensuring seamless adaptation to varying workpiece diameters.
Our robust steel-rubber composite rollers boast substantial bearing and driving capacities. The inverter-controlled stepless speed regulation provides a wide and precise speed range with significant starting torque.

Weldsuccess introduces an extensive selection of welding rotators crafted to accommodate varying capacities, from a modest 1 ton to a remarkable 1000 tons, skillfully accommodating a broad spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature an all-fabricated-steel base, with wheel carriages adjustable to fit a diverse range of vessel diameters while ensuring a consistent centerline. The inverter-controlled variable-frequency AC drive motor, enhanced with fan cooling and dual-reduction worm gearboxes, offers increased durability and extended maintenance intervals. Drive and idler wheel shafts are supported by deep groove type roller bearings, ensuring synchronized rotation. Both rolls feature lifting holes for easy mobility. Control boxes come with IP55 rated enclosures and variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our commitment to delivering safe working loads in weld automation.

Workshop

Renowned as a Premier Manufacturer of Professional Welding Rotators with Global Expertise

With over two decades of mastery in producing welding rotators, along with welding positioners and welding manipulators.
We operate six cutting-edge production lines, serving clients across Europe, the U.S., the Middle East, and other global markets.
Our premier products stand out in the market with unparalleled excellence. CE Marking and an array of prestigious accolades. ISO9001 Quality Management System Certification, ensuring unwavering adherence to leading international standards and delivering remarkable performance that consistently exceeds expectations..
Leveraging extensive case experience, we are adept at providing robust customization support, meticulously tailored to meet and exceed your specific needs and aspirations.
At the very heart of our company lies an unwavering commitment to the guiding principle: "Customer demand first, product quality and business reputation first." Our vision is to foster enduring, mutually beneficial customer relationships that withstand the test of time.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We proudly offer a 12-month warranty, ensuring the strength and impeccable quality of the entire machine throughout its use.
2. If any issues arise due to inherent machine defects during this period, we are fully committed to resolving them swiftly and efficiently.
3. Post-warranty, we continue to provide free technical advisory support, ensuring seamless operation and exceptional performance over the machine's lifetime.
4. Onsite engineering services are readily available to provide crucial and timely assistance directly at the user's location whenever needed.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are uniquely positioned as both a direct manufacturer and a trading company, offering the best of both worlds to our esteemed clients.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is strategically located in Wuxi City,Jiangsu Province, China. You can conveniently fly to Shanghai Airport directly. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our top priority. Our factory proudly holds ISO approval, SGS reports, and CE certification, assuring you of our premium quality standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our comprehensive quotes detail CIF pricing, precisely tailored to the specific destination port, with flexible adjustments according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports customized logo services. While an additional service fee may apply for logo modeling, we can efficiently facilitate this if youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels at developing bespoke solutions, expertly tailored to meet your unique requirements and specifications.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery