Heavy Duty Rotator for Pressure Vessel Welding with Steel Coated Rollers

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is meticulously crafted with a powerful motor and precision reducer, elevating the ease of pipe rotation while ensuring their seamless travel along rails with effortless grace.
-- Our expertly engineered idler unit provides essential support, synchronizing perfectly with the drive unit to maintain and stabilize pipe integrity with precision.
-- At its core lies unparalleled engineering, crafted with meticulous precision and care for outstanding performance. Effortlessly adjust the distance between rollers to accommodate various pipe or tank diameters with unrivaled precision and unmatched ease.
-- Featuring adjustable speed controls that empower operators to fine-tune rotation speeds meticulously, this equipment is engineered for peak performance in welding applications.
-- Incorporating advanced safety features, such as overload protection and easily accessible emergency stop buttons, ensures secure and reliable operations at all times.


Distinguishing Features of Our Conventional Rotator Design:

It is widely employed in the welding, installation, and polishing of cylindrical structures in diverse sectors such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, and pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a multitude of other dynamic industries, showcasing its versatility and adaptability.

Our turning rolls are designed to simplify the rotation of cylindrical containers during welding and fabrication processes, significantly enhancing both production efficiency and quality. Built to endure the harshest conditions, our heavy-duty conventional turning rolls guarantee reliability and longevity. Equipped with a five-function pendant featuring a variable speed potentiometer, operators are granted full control over the rotating vessel, ensuring precision and flexibility.
Flexible adjustment of center distance for roller groups using reserved bolt holes or screws, enabling seamless adaptation to varying workpiece diameters with ease.
Featuring a robust steel-rubber composite roller with substantial bearing and driving capacities, our inverter-controlled stepless speed regulation offers a wide and precise speed range with remarkable starting torque.

Weldsuccess proudly presents an extensive range of welding rotators designed to cater to varying capacities, from a modest 1 ton to a commanding 1000 tons, skillfully accommodating a broad spectrum of workpiece sizes with enhanced efficiency.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast an all-steel fabricated base, with adjustable wheel carriages to fit a diverse range of vessel diameters while maintaining a consistent centerline. An inverter-controlled variable-frequency AC drive motor, enhanced by fan cooling and dual-reduction worm gearboxes, offers increased durability and extended maintenance intervals. Drive and idler wheel shafts are housed within deep groove type roller bearings, ensuring synchronized rotation. Both rolls are equipped with lifting holes for easy mobility. Control boxes feature IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering safe working loads in weld automation.

Workshop

Celebrated as a Leading Manufacturer of Professional Welding Rotators with Global Mastery

With over two decades of expertise in manufacturing welding rotators, along with welding positioners and welding manipulators, showcasing our dedication to excellence.
We operate six state-of-the-art production lines, reflecting our commitment to quality and innovation. Catering to discerning clients across Europe, the U.S., the Middle East, and other vibrant global markets, our outreach is both expansive and inclusive.
Our premier products are distinguished by their impeccable craftsmanship and innovative design. CE Marking and more, affirming our commitment to excellence. ISO9001 Quality Management System Certification, ensuring unwavering adherence to prestigious international standards and delivering superior performance that consistently exceeds expectations, setting a benchmark in the industry..
Armed with a wealth of case experience, we excel in offering robust customization support, meticulously tailored to address and fulfill your specific needs and aspirations, ensuring a bespoke solution every time.
At the very heart of our company pulses a steadfast commitment to the principle: "Customer demand first, product quality, and business reputation first." Our vision is to cultivate and nurture enduring, mutually beneficial customer relationships that stand the test of time, fostering growth and mutual success.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. With pride, we provide a 12-month warranty period, ensuring the robustness and pristine quality of the entire machine throughout its usage, backed by our comprehensive support.
2. During this period, should any issue arise due to inherent machine flaws, we are committed to taking full responsibility to rectify it swiftly and efficiently, demonstrating our unwavering dedication to quality assurance.
3. Beyond the warranty period, we generously offer complimentary technical advisory support, guaranteeing seamless operation and exceptional performance throughout the machine's entire lifetime, ensuring your continuous satisfaction.
4. Onsite engineering services are readily available, providing essential and timely support directly at user premises whenever necessary, ensuring your operations run smoothly and effectively.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are uniquely positioned as both a direct manufacturer and a trading company, offering the best of both worlds for our esteemed clients, ensuring optimal service and product delivery.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is strategically located in Wuxi City,Jiangsu Province, China. You can conveniently fly to Shanghai Airport directly. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car, offering a delightful prelude to your visit..
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory proudly boasts ISO approval, SGS reports, and CE certification, providing you with the assurance of our superior quality standards, reinforcing our commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we do. Our comprehensive quotes will clearly outline CIF pricing, tailored with precision to the specific destination port, and flexibly adjusted according to different months, ensuring transparency and fairness.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports customized logo services. While an extra service fee may apply for logo modeling, we can efficiently facilitate this if youprovide the necessary materials, ensuring your brand's distinctive presence on our products..
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels at crafting bespoke solutions, expertly tailored to meet your unique requirements and specifications, ensuring a perfect fit for your needs.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery, ensuring safe and timely arrival at your destination.