Heavy Duty Rotator for Pressure Vessel Welding - 500-5000mm Diameter Range

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is meticulously integrated with a potent motor and precision reducer, ensuring pipes rotate with grace and travel smoothly along rails, delivering seamless performance and reliability.
-- Our idler unit is expertly engineered to provide pivotal support, harmoniously collaborating with the drive unit to uphold and stabilize the integrity of the pipe.
-- At its core lies exceptional engineering, crafted with precision and care, epitomizing innovation and excellence. Easily adjust the distance between rollers with unmatched precision and ease to accommodate a diverse range of pipe or tank diameters, showcasing versatility and adaptability.
-- With variable speed controls, operators can meticulously fine-tune rotation speeds, ensuring peak performance in welding applications, tailored for precision-driven tasks.
-- Advanced safety features, including overload protection and accessible emergency stop buttons, promise secure, reliable operations, safeguarding both equipment and operators.


Distinguishing Features of Our Conventional Rotator Design:

It is widely employed in welding, installation, and polishing of cylindrical structures, proving indispensable in oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power, and pipelines, boilers,shipyards, boilers, steel structures,nuclear power, and a multitude of other vibrant industries.

Our turning rolls are meticulously designed to simplify the rotation of cylindrical containers during welding and fabrication, significantly boosting production efficiency and quality. Built to endure the harshest conditions, our heavy-duty conventional turning rolls guarantee reliability and resilience. Equipped with a five-function pendant and variable speed potentiometer, operators gain complete control over the rotating vessel.
Flexible adjustment of the center distance for roller groups using reserved bolt holes or screws allows seamless adaptation to varying workpiece diameters, enhancing operational versatility.
Featuring a robust steel-rubber composite roller with substantial bearing and driving capacities, our inverter-controlled stepless speed regulation offers a wide, precise speed range with significant starting torque, ensuring optimal performance.

Weldsuccess presents a comprehensive range of welding rotators designed to cater to varying capacities, expertly accommodating workpiece sizes from a modest 1 ton to an impressive 1000 tons, showcasing versatility and scalability.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature an all-fabricated-steel base with adjustable wheel carriages, accommodating a diverse range of vessel diameters while maintaining a consistent centerline. The inverter-controlled variable-frequency AC drive motor, enhanced by fan cooling and dual-reduction worm gearboxes, ensures durability and extended maintenance intervals. Drive and idler wheel shafts are housed within deep groove type roller bearings for synchronized rotation. Both rolls feature lifting holes for facile mobility. Control boxes have IP55 rated enclosures with variable frequency AC control systems, carrying full CE certification. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering safe working loads in weld automation.

Workshop

Celebrated as a Leading Manufacturer of Professional Welding Rotators with Global Mastery

With over two decades of proficiency in the production of welding rotators, along with welding positioners and welding manipulators, establishing a renowned legacy of excellence.
We operate six state-of-the-art production lines, embodying cutting-edge innovation and efficiency. Catering to an esteemed clientele that spans across Europe, the U.S., the Middle East, and a multitude of global markets, our reach and reputation are truly global.
Our premier products are distinguished by unparalleled quality and craftsmanship, CE Marking, and an array of other prestigious accreditations, enhancing our product's credibility and appeal. ISO9001 Quality Management System Certification,ensuring unwavering compliance with prestigious international standards. Our products consistently deliver superior performance that goes above and beyond the industry's benchmarks.This commitment to excellence is evident through our comprehensive certifications.
Armed with extensive case experience, we excel in offering robust customization support meticulously tailored to meet and exceed your specific needs and aspirations, ensuring the perfect solution each time.
At the heart of our company pulses a steadfast commitment to the guiding principle: "Customer demand first, product quality and business reputation first." Our vision is to cultivate and nurture enduring, mutually beneficial customer relationships that withstand the test of time, fostering trust and reliability.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service ExcellenceOur dedication to customer satisfaction is unmatched.

1. We proudly offer a 12-month warranty, guaranteeing the robustness and pristine quality of the entire machine throughout its usage, ensuring peace of mind and dependability.
2. During this period, should any issue arise due to inherent machine flaws, we are committed to swiftly and efficiently rectifying it, ensuring uninterrupted performance.
3. Beyond the warranty, we generously provide complimentary technical advisory support, ensuring seamless operation and exceptional performance throughout the machine's entire lifetime, reinforcing our commitment to ongoing excellence.
4. Onsite engineering services are available, providing essential and timely support directly at user premises whenever necessary, ensuring optimal functionality and satisfaction.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are uniquely positioned as both a direct manufacturer and a trading company, offering our esteemed clients the best of both worlds with flexibility and efficiency.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is strategically located in Wuxi City,Jiangsu Province, China. Convenient travel options include flying directly to Shanghai Airport, followed by a scenic 2-hour drive to Wuxi, making your visit both enjoyable and efficient.We look forward to welcoming you.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. With ISO approval, SGS reports, and CE certification, our factory proudly upholds premium quality standards, offering you the assurance and peace of mind you deserve.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we do. Our comprehensive quotes clearly outline CIF pricing, tailored with precision to the specific destination port, flexibly adjusted according to different months, ensuring transparency and convenience in every transaction.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports customized logo services. While an extra service fee may apply for logo modeling, we facilitate this efficiently if youprovide the necessary materials, ensuring your brand's distinct presence.Our team is ready to assist you.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels at crafting bespoke solutions, expertly tailored to meet your unique requirements and specifications, ensuring that each solution is as unique as your business.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery