500-5000mm Heavy Duty Rotator for Pressure Vessel Welding - 220V Option

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is meticulously integrated with a powerful motor and a precision-engineered reducer, effortlessly enhancing the smooth and steady rotation of pipes. It ensures seamless travel along the rails, providing an unrivaled performance that exceeds expectations.
-- Our idler unit is expertly designed to offer critical support, harmoniously working in perfect synchronization with the drive unit. This collaboration maintains and stabilizes the pipe's integrity, offering exceptional reliability.
-- At its core lies extraordinary engineering, meticulously crafted with precision and care to deliver unsurpassed performance. Effortlessly adjust the distance between rollers to accommodate various pipe or tank diameters with unmatched precision and ease, ensuring adaptability to any welding scenario.
-- Featuring customizable variable speed controls, this equipment empowers operators to meticulously fine-tune rotation speeds. It is engineered for unmatched peak performance in welding applications.
-- Incorporating the latest advanced safety features, including overload protection and easily accessible emergency stop functions, this device ensures secure and reliable operation at all times.


Distinguishing Features of Our Conventional Rotator Design:

It is widely employed in the welding, installation, and polishing of cylindrical structures across oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power, and pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a multitude of other dynamic industries.

Our turning rolls are brilliantly designed to simplify the rotation of cylindrical containers during welding and fabrication processes. This significantly boosts production efficiency and quality. Built to endure the harshest conditions, these heavy-duty conventional turning rolls promise unwavering reliability and endurance. Equipped with a sophisticated five-function pendant featuring a variable speed potentiometer, operators are granted comprehensive control over the rotating vessel.
Flexible and seamless adjustment of the center distance for roller groups is achieved using reserved bolt holes or screws. This ensures adaptability to varying workpiece diameters with ease.
Featuring a robust steel-rubber composite roller with significant bearing and driving capacities, our inverter-controlled stepless speed regulation offers a wide and precise speed range with formidable starting torque.

Weldsuccess presents an extensive range of welding rotators, meticulously designed to cater to varying capacities, from a modest 1 ton to an impressive 1000 tons, skillfully accommodating a broad spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast an all-fabricated-steel base and wheel carriages that are adjustable to fit a diverse range of vessel diameters, maintaining a consistent centerline. An advanced inverter-controlled variable-frequency AC drive motor, enhanced with fan cooling and dual-reduction worm gearboxes, offers remarkable durability and extended maintenance intervals. Drive and idler wheel shafts are housed within deep groove type roller bearings, ensuring synchronized rotation. Both rolls are equipped with lifting holes for easy mobility. Control boxes feature IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering safe working loads in weld automation.

Workshop

Celebrated as a Leading Manufacturer of Professional Welding Rotators with Global Mastery

With more than two decades of expertise in the production of welding rotators, along with welding positioners and welding manipulators.
We operate six state-of-the-art production lines, Catering to clients across Europe, the U.S., the Middle East, and other global markets, Wuxi Weldsuccess Automation Equipment Co., Ltd. stands as a beacon of excellence in the industry.
Our premier products are distinguished by their unsurpassed quality and innovative design, setting benchmarks in the industry. CE Marking ensures our products meet stringent European safety and performance standards, providing peace of mind to our valued customers. and more, exemplifying our commitment to excellence. ISO9001 Quality Management System Certification is a testament to our dedication to maintaining world-class standards., ensuring unwavering compliance with prestigious international standards and delivering superior performance that consistently exceeds expectations. Our products are engineered to excel..
Armed with a wealth of case experience, we excel in offering robust customization support, meticulously tailored to address and fulfill your specific needs and aspirations, ensuring every client's vision is brought to life with precision.
At the very core of our company pulses a steadfast commitment to the principle: "Customer demand first, product quality and business reputation first." Our vision is to cultivate and nurture enduring, mutually beneficial customer relationships that stand the test of time, built on trust and excellence.

Company Vision and Values: A commitment to innovation, quality, and customer satisfaction.




Product Certification and Assurance: Upholding the highest standards of quality and safety.


Comprehensive Warranty and After-sales Service Excellence: Providing unrivaled support and peace of mind.

1. With pride, we provide a 12-month warranty period, ensuring the robustness and pristine quality of the entire machine throughout its usage, offering complete assurance to our clients.
2. During this period, should any issue arise due to inherent machine flaws, we are committed to taking full responsibility to rectify it swiftly and efficiently, minimizing any inconvenience.
3. Beyond the warranty period, we generously offer complimentary technical advisory support, guaranteeing seamless operation and exceptional performance throughout the machine's entire lifetime, a testament to our dedication.
4. Onsite engineering services are readily available, providing essential and timely support directly at user premises whenever necessary, ensuring that we are always there for you.

Frequently Asked Questions: Your queries answered with clarity and precision.

1. Q: Are you a factory or a trading company?
   A: We are uniquely positioned as both a direct manufacturer and a trading company, offering the best of both worlds for our esteemed clients, ensuring direct quality control and comprehensive market reach.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is strategically located in Wuxi City,Jiangsu Province, China. You can conveniently fly to Shanghai Airport directly. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car, offering you a glimpse of China's vibrant culture and progress..
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory proudly boasts ISO approval, SGS reports, and CE certification, offering you the assurance of our premium quality standards. Trust in our commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we do. Our comprehensive quotes will clearly outline CIF pricing, tailored with precision to the specific destination port, and flexibly adjusted according to different months, ensuring transparent and fair trade.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports customized logo services. While an extra service fee may apply for logo modeling, we can efficiently facilitate this if youprovide the necessary materials, making your brand stand out distinctively..
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels at crafting bespoke solutions, expertly tailored to meet your unique requirements and specifications, ensuring perfect alignment with your project goals.


On-Site Operations: Ensuring efficiency and precision in every task we undertake.

Precision Machining Equipment: Delivering top-tier accuracy and reliability.



Secure Packaging: Protecting your products with the utmost care and consideration.


Efficient Loading of Containers for Delivery: Ensuring timely and safe transport of your goods.