Heavy Duty Rotator for Pressure Vessel Welding - 450V, 500-5000mm Capacity

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is meticulously integrated with a potent motor and precision reducer, elevating the rotation of pipes to an art form, ensuring an effortless glide and seamless travel along rails.
-- Our idler unit is expertly engineered to provide vital support, operating in perfect harmony with the drive unit to maintain and enhance pipe integrity.
-- At its heart lies masterful engineering, meticulously crafted with precision and care. Effortlessly adjust the distance between rollers to accommodate various pipe or tank diameters with unparalleled precision and ease.
-- Featuring variable speed controls that empower operators to finely tune rotation speeds, this equipment is crafted for peak performance in welding applications.
-- Incorporating advanced safety features, including overload protection and easily accessible emergency stop buttons, ensures secure and reliable operations, providing peace of mind during critical tasks.


Distinguishing Features of Our Conventional Rotator Design:

It is extensively employed in the welding, installation, and polishing of cylindrical structures across oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power, and pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a multitude of other dynamic industries.

Our turning rolls are designed to simplify the rotation of cylindrical containers during welding and fabrication processes, significantly boosting production efficiency and quality. Forged to endure the harshest environments, our heavy-duty conventional turning rolls assure unmatched reliability and durability. Equipped with a sophisticated five-function pendant and a variable speed potentiometer, operators are endowed with complete control over the rotating vessel.
Flexible adjustment of center distance for roller groups using reserved bolt holes or screws, enabling effortless adaptation to varying workpiece diameters.
Featuring a robust steel-rubber composite roller with substantial bearing and driving capabilities, our inverter-controlled stepless speed regulation provides a wide, precise speed range with significant starting torque.

Weldsuccess presents an extensive range of welding rotators designed to cater to varying capacities, ranging from a modest 1 ton to a commanding 1000 tons, skillfully accommodating a broad spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast an all-fabricated-steel base, with wheel carriages adjustable to fit a diverse range of vessel diameters while maintaining a consistent centerline. An inverter-controlled variable-frequency AC drive motor, enhanced by fan cooling and dual-reduction worm gearboxes, delivers increased durability and extended maintenance intervals. Drive and idler wheel shafts are housed within deep groove type roller bearings, ensuring synchronized rotation. Both rolls are equipped with lifting holes for easy mobility. Control boxes feature IP55-rated enclosures with variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our steadfast commitment to delivering safe working loads in weld automation.

Workshop

Celebrated as a Leading Manufacturer of Professional Welding Rotators with Global Excellence

With over two decades of expertise in the production of welding rotators, alongside welding positioners and welding manipulators.
We operate six state-of-the-art production lines, Proudly serving a diverse clientele spanning Europe, the U.S., the Middle East, and an array of global markets.
Our signature products stand out through CE Marking, ensuring quality and safety. ISO9001 Quality Management System Certification,guaranteeing stringent adherence to esteemed international standards, while delivering outstanding performance that consistently surpasses expectations.and reassurance.
Equipped with extensive case experience, we specialize in offering formidable customization support, meticulously tailored to meet your specific needs and dreams.
At the core of our company beats an unwavering dedication to the principle: "Customer demand first, product quality and business reputation first." Our vision is to foster and cultivate enduring, mutually beneficial customer relationships that withstand the test of time.

Company Vision and Core Values




Product Certification and Quality Assurance


Comprehensive Warranty and After-sales Service ExcellenceWith pride, we offer a 12-month warranty period, safeguarding the robustness and pristine quality of the entire machine throughout its operational life.

1. During this period, if any issue arises due to inherent machine defects, we pledge to take full responsibility and rectify it swiftly and efficiently.
2. Beyond the warranty period, we generously extend complimentary technical advisory support, ensuring seamless operation and outstanding performance for the machine's entire lifetime.
3. Onsite engineering services are readily accessible, providing essential and prompt support directly at user premises whenever necessary.
4. Comprehensive Onsite Engineering Assistance Available

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are uniquely positioned as both a direct manufacturer and a trading company, offering the best of both worlds for our esteemed clients.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our world-class facility is strategically located in Wuxi City,Jiangsu Province, China. Conveniently fly into Shanghai Airport. The scenic drive from Shanghai to Wuxi takes approximately 2 hours by car,making it an easily accessible destination.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory proudly boasts ISO approval, SGS reports, and CE certification, offering you the assurance of our premium quality standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we do. Our comprehensive quotes will clearly outline CIF pricing, tailored with precision to the specific destination port, and flexibly adjusted according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports customized logo services. While an extra service fee may apply for logo modeling, we can efficiently facilitate this if youprovide the necessary materials and specifications.We ensure that your brand identity is prominently displayed.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels at crafting bespoke solutions, expertly tailored to meet your unique requirements and specifications.


On-Site Operations

Precision Machining Equipment for Accurate Production



Secure Packaging to Guarantee Product Integrity


Efficient Container Loading for Timely Delivery