Heavy Duty Rotator for Pressure Vessel and Tank, Pipe Welding

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit harmoniously combines a powerful motor and precision reducer, resulting in a seamless and fluid rotation of pipes. This integration ensures smooth transitions along rails, exemplifying excellence in design.
-- Our idler unit is an engineering marvel that offers essential support, synergizing perfectly with the drive unit to uphold and secure pipe integrity, promising unwavering stability.
-- At its heart lies superior engineering, crafted with meticulous precision and care, setting a benchmark for quality and performance. Effortlessly calibrate the roller distance to accommodate a myriad of pipe or tank diameters with unparalleled precision and simplicity, ensuring adaptability and ease of use.
-- Boasting variable speed controls, operators can fine-tune rotation speeds meticulously, ensuring the equipment operates at peak performance for all welding applications.
-- Integrating advanced safety features, including overload protection and accessible emergency stop buttons, this system promises secure and reliable operation, prioritizing safety above all.


Distinguishing Features of Our Conventional Rotator Design:

It is widely employed in various applications, including the welding, installation, and polishing of cylindrical structures across oil and gas industries, platform supports, storage tanks, tankers, andpressure vessels, alongsidewind power, pipelines, and boiler manufacturing,shipyards, boiler, steel structures,nuclear power sectors, and a myriad of other dynamic industries.

Our turning rolls are engineered to simplify the rotation of cylindrical containers during welding and fabrication processes. They significantly enhance production efficiency and quality. Built to endure even the harshest conditions, our heavy-duty conventional turning rolls offer reliability and endurance like no other. With a five-function pendant featuring a variable speed potentiometer, operators gain comprehensive control over the rotating vessel.
Effortlessly adjust the center distance for roller groups using reserved bolt holes or screws, allowing for seamless adaptation to different workpiece diameters, reflecting ultimate flexibility.
Featuring a robust steel-rubber composite roller with substantial bearing and driving capacities, our inverter-controlled stepless speed regulation offers an extensive and accurate speed range, complemented by significant starting torque.

Weldsuccess proudly presents a comprehensive range of welding rotators designed to accommodate various capacities, from a modest 1 ton to an impressive 1000 tons, skillfully accommodating a broad spectrum of workpiece sizes with versatility.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature an all-fabricated-steel base, with adjustable wheel carriages to fit a diverse range of vessel diameters, maintaining a consistent centerline. The inverter-controlled variable-frequency AC drive motor, enhanced by fan cooling and dual-reduction worm gearboxes, ensures increased durability and lengthened maintenance intervals. Drive and idler wheel shafts are housed within deep groove-type roller bearings, ensuring synchronized rotation. Both rolls are equipped with lifting holes for easy mobility. Control boxes boast IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our commitment to stellar performance and safety in weld automation.

Workshop

Celebrated as a Leading Manufacturer of Professional Welding Rotators with Global Mastery

With more than two decades of unparalleled expertise in the production of welding rotators, along with advanced welding positioners and manipulators.
We operate six state-of-the-art production lines, ensuring the highest standards of quality and innovation. Proudly serving a diverse array of clients across the globe, from Europe to the U.S., the Middle East, and beyond, Wuxi Weldsuccess Automation Equipment Co., Ltd. is dedicated to excellence.
Our premier products are renowned for their exceptional quality and precision. The prestigious CE Marking and many other certifications. Our ISO9001 Quality Management System Certificationguarantees steadfast adherence to esteemed international standards, providing unmatched performance that goes above and beyond expectations..
With extensive case experience, we proudly offer robust customization support, meticulously tailored to address and fulfill your specific needs and aspirations.
At the core of our company is a steadfast commitment to the principle: "Customer demand first, product quality and business reputation first." Our vision is to cultivate and nurture enduring, mutually beneficial customer relationships that stand the test of time.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We proudly offer a 12-month warranty period, ensuring the machine's robustness and pristine quality throughout its usage.
2. Should any issue arise due to inherent machine flaws during this period, we commit to rectifying it swiftly and efficiently.
3. Beyond the warranty period, we offer complimentary technical advisory support, ensuring seamless operation and exceptional performance throughout the machine's entire lifetime.
4. Onsite engineering services are readily available, providing essential and timely support directly at user premises whenever necessary.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, offering the best of both worlds to our esteemed clients.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is strategically located in Wuxi City,Jiangsu Province, China. You can conveniently fly to Shanghai Airport directly. The scenic journey from Shanghai to Wuxi takes approximately 2 hours by car.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. With ISO approval, SGS reports, and CE certification, our factory assures you of premium quality standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we do. Our comprehensive quotes clearly outline CIF pricing, precisely tailored to the specific destination port, and flexibly adjusted according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support customized logo services. While an extra fee may apply for logo modeling, we can efficiently facilitate this if youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels in crafting bespoke solutions, expertly tailored to meet your unique requirements and specifications.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery