Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Function Descriptions
-- The drive unit is a masterpiece of engineering prowess. With a powerful motor and reducer, it ensures not just the flawless rotation of pipes but also guarantees effortless travel on rails. This seamless integration is a testament to its efficiency and unwavering reliability.
-- Perfectly complementing the drive unit, the idler unit provides essential stabilization, ensuring that the pipe remains steady for operations that are nothing short of flawless.
-- At its core, exceptional engineering propels this design, ensuring peak performance and reliable functionality with every operation. Effortlessly fine-tune the distance between the rollers, accommodating various pipe or tank diameters with unmatched precision and ease. This level of adjustability offers unparalleled flexibility.
-- Featuring variable speed controls, operators can meticulously fine-tune rotation speeds, propelling welding performance to its absolute zenith.
-- Enhanced safety features, including overload protection and emergency stop buttons, are seamlessly integrated to provide secure and safe operations at every moment.
Distinguishing Features of Conventional Rotator Design:
It is widely employed in the welding, installation, and polishing of cylinders. It serves industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and countless other industries, underscoring its versatile applications.
Our turning rolls are expertly crafted to streamline the rotation of cylindrical containers during welding and fabrication. This dramatically boosts production efficiency and quality. Built to withstand the harshest conditions, our robust conventional turning rolls promise unwavering reliability. Equipped with a sophisticated five-function pendant and a variable speed potentiometer, operators have comprehensive control over the rotating vessel.
Flexible center distance adjustment is effortlessly achieved for roller groups using reserved bolt holes or screws, adapting seamlessly to varying workpiece diameters with unmatched precision.
Boasting a robust steel-rubber composite roller, it provides significant bearing and driving capacities. The inverter-controlled stepless speed regulation offers a wide and precise speed range with exceptional starting torque, ensuring optimal performance.
Weldsuccess proudly offers a diverse array of welding rotators, catering to a wide range of capacities, from a minimal 1 ton to an impressive 1000 tons, adeptly accommodating a vast array of workpiece sizes with great ease.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are meticulously crafted with an all-fabricated-steel base. Wheel carriages are adjustable to fit vessels of diverse diameters while maintaining a constant centerline. The inverter-controlled variable-frequency AC drive motor, enhanced by fan cooling and dual reduction worm gearboxes, significantly boosts durability, extending maintenance intervals. Drive and idler wheel shafts are firmly placed within deep groove type roller bearings, ensuring synchronized rotation. Both rolls are conveniently equipped with lifting holes for easy mobility, while control boxes with IP55-rated enclosures employ variable frequency AC control systems with full CE certification. Our ISO 9001:2015 Quality Management System certification echoes our unwavering commitment to delivering safe working loads in weld automation.
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