30t Pipe Welding Rotator for Vessel Diameter 500-3500mm, 220V to 450V

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The Drive unit, equipped with a powerful motor and reducer, facilitates seamless pipe rotation and ensures smooth travel on rails.
-- The Idler unit works in perfect harmony with the drive unit, providing robust support for the pipe.
-- The roller distance is ingeniously adjustable, accommodating a wide range of pipe or tank diameters with precision.
--Outfitted with variable speed controls, operators can effortlessly fine-tune the rotation speed, ensuring optimal welding conditions.
--Incorporates advanced safety features like overload protection and emergency stop buttons for enhanced operational safety.

Features of Conventional Rotator Design:

It is extensively utilized for welding, installation, and polishing of cylindrical structures within oil and gas sectors, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, shipyards, steel structures,nuclear power, and other industries.

Our turning rolls simplify the rotation of cylindrical containers during welding and fabrication, significantly enhancing production quality and efficiency. Designed for durability, our conventional turning rolls effortlessly withstand the most demanding and rigorous work environments. The powered drive units come with a five-function pendant featuring a variable speed potentiometer, granting the operator complete and precise control over the rotating vessel.
Utilize reserved bolt holes or screws to conveniently adjust the roller group's center distance, seamlessly adapting to different workpiece diameters.
With a steel-rubber combination roller, this unit boasts remarkable bearing capacity and superior driving power. It features an inverter for stepless speed regulation, offering a broad speed range, high precision, and substantial starting torque.

Weldsuccess specializes in providing welding rotators across a spectrum of capacities, ranging from 1 ton up to over 1000 tons, accommodating a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are engineered with fully-fabricated-steel bases, and their wheel carriages can be precisely adjusted to fit vessels of varying diameters, all while maintaining a constant centre-line. The drive motor is an inverter-controlled variable frequency AC type, complete with fan cooling for optimal performance. Featuring two reduction worm and wheel gearboxes, these provide exceptional durability and extend service intervals. Housed in deep groove type roller bearings, the drive and idler wheel shafts deliver synchronized rotation. Both the drive roll and idler roll frames include lifting holes for easy maneuverability. Control boxes boast IP55 rated enclosures and utilize variable frequency AC control electrical systems, fully certified with CE standards. Additionally, our ISO 9001:2015 Quality Management System certification underscores our commitment to delivering safe working loads in the weld automation industry.

Professional Workshop


 

Renowned Manufacturer of Welding Rotators with Global Expertise

With over 20 years of specialized expertise in the realm of welding rotators,welding positioners, and welding manipulators,
We proudly operate six state-of-the-art production lines, catering to clients throughout Europe, the U.S., the Middle East, and beyond.
Our product range is fully certified with the CE Marking alongside the ISO9001 Quality Management System, ensuring compliance with international standards and delivering superior performance and unmatched reliability..
Rich case experience supporting comprehensive customization tailored to your specific needs.
The company's philosophy centers around 'Customer demand first, product quality and business reputation first.' We prioritize building long-term, mutually beneficial customer relationships.

Company Vision




Product Certification


Warranty and After-Sales Servicefter sale service

1. We provide a robust 12-month guarantee period for the entire machine, ensuring quality and reliability.
2. During this period, any issues proven to be due to the machine's own faults will be wholly our responsibility to remedy.
3. Beyond the guarantee period, we offer free technical advisory support throughout the machine's entire lifespan.
4. On-site engineer services are available when necessary to ensure optimal performance.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer and trading company, combining the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. From there, it's a scenic two-hour drive to Wuxi..
   
   3) Q: How does your factory manage quality control?
   A: Quality is our top priority. Our factory proudly holds ISO approval, an SGS report, and a CE certificate, ensuring exceptional standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we provide transparent CIF pricing on quotes, tailored to the destination port, and adjusted for monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: We are delighted to offer customizable logo services. While there may be an additional fee for logo modeling, we can incorporate your logo seamlessly. could provide.
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our professional design team excels in crafting custom solutions to meet your precise requirements.


On-Site Work

Machining Equipment



Packaging Solutions


Container Loading for Efficient Delivery