Customizable 60ton Rotator for Pressure Vessel Welding, Various Voltage Choices

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- Our drive unit is a powerhouse, equipped with a high-performance motor and reducer, ensuring effortless rotation and impeccable travel on rails, providing a seamless and efficient experience.
-- The idler unit is the unsung hero that provides crucial support, working in perfect harmony with the drive unit to maintain stability and balance of the pipe.
-- At the heart of our product is exceptional engineering, embodying precision and reliability. Effortlessly adjust the distance between rollers, allowing for precise accommodation of various pipe or tank diameters, enhancing accuracy and adaptability.
-- With variable speed controls at your fingertips, operators can fine-tune rotation to achieve optimal welding performance, maximizing efficiency and quality.
-- Our product prioritizes safety with advanced features like overload protection and emergency stop buttons, ensuring secure and worry-free operations.


Distinguishing Features of Conventional Rotator Design:

It is extensively utilized in the essential tasks of welding, installation, and polishing of cylinders across the oil and gas industry, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boiler, shipyards, boiler, steel structures,nuclear power, and an extensive range of other industries.

Our turning rolls are engineered to simplify the rotation of cylindrical containers during welding and fabrication, significantly boosting production efficiency and quality. Designed to withstand the most demanding conditions, our heavy-duty conventional turning rolls promise unrivaled reliability. With a five-function pendant equipped with a variable speed potentiometer, operators have full control over the rotating vessel.
Enjoy flexible center distance adjustments for roller groups using reserved bolt holes or screws, allowing seamless adaptation to varying workpiece diameters.
Features a strong steel-rubber composite roller with large bearing and driving capacities. The inverter-controlled stepless speed regulation offers a vast and precise speed range with significant starting torque.

Weldsuccess offers a versatile collection of welding rotators that cater to a diverse range of capacities, from a modest 1 ton to an impressive 1000 tons, accommodating a wide spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers are meticulously crafted with an all-fabricated-steel base, featuring wheel carriages adjustable to fit vessels of diverse diameters while maintaining a constant centerline. The inverter-controlled variable-frequency AC drive motor, complemented by fan cooling and dual reduction worm gearboxes, ensures enhanced durability and increased maintenance intervals. Drive and idler wheel shafts sit securely within deep groove-type roller bearings, guaranteeing synchronized rotation. Both rolls are designed with lifting holes for convenient mobility. Control boxes with IP55 rated enclosures employ variable frequency AC control systems with full CE certification. Our ISO 9001:2015 Quality Management System certification emphasizes our commitment to delivering safe working loads in weld automation.

Workshop

 

Leading Manufacturer of Professional Welding Rotators with Global Mastery

With over two decades of unparalleled expertise in the production of welding rotators,welding positioners, and welding manipulators.
We operate six state-of-the-art production lines that serve clients across Europe, the U.S., the Middle East, and a myriad of other global markets.
Our superior products stand out due to CE Marking and more. ISO9001 Quality Management System Certification, ensuring unwavering compliance with prestigious international standards and delivering superior performance that consistently exceeds expectations..
Leveraging extensive industry experience, we provide unparalleled customization support, finely attuned to your distinct specifications and requirements.
At the core of our esteemed enterprise is an unwavering dedication to our guiding principle: "Customer demand first, product quality and business reputation first." We prioritize building long-lasting, mutually rewarding relationships with our valued clientele.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We proudly offer a robust 12-month warranty period, guaranteeing the exceptional sturdiness and quality of the entire machine.
2. Within this period, should any issues arise due to intrinsic machine defects, we commit to taking full responsibility for rectification.
3. Post-warranty, we continue to provide complimentary technical advisory support, ensuring the machine operates smoothly throughout its lifespan.
4. Onsite engineering services are available, delivering vital assistance directly at the customer's location whenever necessary.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We proudly operate as both a direct manufacturer and a trading company, thus offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our cutting-edge factory is situated in Wuxi City,Jiangsu Province, China. You can conveniently fly into Shanghai Airport and enjoy a scenic drive of approximately 2 hours by car from Shanghai to Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality remains our utmost priority. Our factory is proudly accredited with ISO approval, SGS reports, and CE certification, ensuring our superior standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, indeed. Our quotations clearly outline CIF pricing, meticulously tailored to the specific destination port and adjusted for monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support customized logo services. Although there may be a nominal service fee for logo modeling, we facilitate this if youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our expert design team excels at crafting bespoke solutions that meet your unique requirements with precision.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery