Lead Screw Rotator for Pipe Welding - Heavy-Duty Steel Coated Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Introducing our groundbreaking Drive unit, ingeniously outfitted with a robust motor and reducer. This state-of-the-art combination guarantees effortless pipe rotation and facilitates a flawless pipe journey along rails, consequently elevating operational productivity to unprecedented heights.
-- The Idler unit is crafted to work in perfect harmony with the Drive unit, delivering unwavering support to the pipe. Together, they ensure not only stability but also unparalleled precision in operation.
-- Effortlessly modify the roller distance with a convenient hand screw, allowing for seamless adaptability to accommodate various pipe or tank diameters, ensuring versatile and efficient operations.
-- Experience unparalleled control with our variable speed settings, enabling operators to meticulously fine-tune the rotation speed, thus achieving superior welding outcomes and ensuring impeccable performance every time.
-- Safety takes precedence with our integrated protective mechanisms, featuring overload protection and emergency stop buttons. These crucial elements assure a secure working environment, prioritizing your safety above all else.

Conventional Rotator Design Features:

It is extensively employed for superior welding, installation, and polishing of cylinders across a multitude of industries, including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and a variety of other sectors.

Our turning rolls are engineered to simplify the rotation of cylindrical containers during welding and fabrication, guaranteeing exceptional quality and efficiency. Constructed to endure the harshest environments, our heavy-duty conventional turning rolls are a testament to durability and performance excellence. The powered drive units are deftly managed by a five-function pendant, paired with a variable speed potentiometer, providing operators with absolute control over the vessel's rotation, ensuring precision and accuracy throughout.

Experience the intuitive and user-friendly design of our wheel adjustments, which surpass the traditional bolt-type methods in both ease and functionality.

Our innovative handwheel design enables direct and effortless wheel distance adjustments, as vividly demonstrated in our instructional video, showcasing simplicity in operation.

Weldsuccess proudly offers an extensive array of welding rotators, with capacities ranging from 1 ton to over 1000 tons. This range caters to workpieces of various sizes, ensuring flexibility and accommodation for all your project needs.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

A Leading Welding Rotators Manufacturer with Global Expertise

With over two decades of unparalleled expertise in crafting welding rotators,positioners, and welding manipulators,
We operate six cutting-edge production lines, delivering excellence to clients in Europe, the U.S., the Middle East, and far beyond.
Our distinguished offerings are marked by CE Marking and ISO9001 Quality Management Systemcertifications, assuring that our products not only meet but exceed international standards, delivering exceptional performance.
Our extensive case experience and the ability to offer tailored customization options distinguish us from the competition.
Our philosophy: 'Customer demand first, product quality and business reputation first.' We are devoted to fostering long-term customer relationships, ensuring satisfaction and success.



Product Certification Details


Comprehensive Warranty and After-Sale Service

1. A comprehensive 12-month warranty period covers the entire machine's quality, providing peace of mind and assurance that your investment is protected.
2. At any point during the warranty period, should any issues arise directly due to machine defects, we are unwavering in our commitment to take full responsibility, ensuring a swift and efficient resolution, leaving no stone unturned in addressing any concerns with your utmost satisfaction in mind.
3. Even beyond the warranty period, we are delighted to extend complimentary technical advisory support for the entire lifespan of your machine. This ensures our esteemed clients enjoy a seamless and worry-free operation, backed by our dedicated team and commitment to excellence.
4. In critical situations, we go above and beyond by offering the expertise of our seasoned engineers for on-site servicing at your location. Rest assured, our professional assistance is available whenever you might need it, bringing peace of mind and expert solutions directly to you.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a proud direct manufacturer and trading company, providing unmatched expertise and superior service quality in our industry, offering you the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge factory is situated in Wuxi city,Jiangsu Province, China. To facilitate your visit, you can conveniently fly to Shanghai airport directly, with a scenic journey by car to Wuxi taking approximately 2 hours..
   
   3) Q: How does your factory handle quality control?
   A: Quality is our paramount priority. Our factory has proudly attained ISO approval, SGS report, and CE certification, a testament to our steadfast commitment to maintaining exceptional quality standards.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely, we provide CIF pricing transparently on the quotation, tailored according to the specific destination port and adjusted monthly, ensuring clarity and precision in cost assessment.
   
   5) Q: Is it possible to have my logo on the product?
   A: We are pleased to offer outstanding support for customized logo services. Please note there might be an additional service fee for logo creation unless youprovide.
   
   6) Q: Can your equipment be customized?

A: Absolutely, our skilled design team excels in crafting tailored solutions that precisely meet your distinct specifications and requirements, ensuring your vision is brought to life with precision.


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