Efficient Lead Screw Rotator for Pipe Welding - Vessel Diameter 500-3500mm

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our innovative Drive Unit, featuring a robust motor in combination with an advanced reducer, guarantees fluid pipe rotation and streamlines pipe transit along rails, significantly boosting operational efficiency.
-- The Idler Unit is a master of support, harmonizing with the drive unit to deliver unmatched stability and precision throughout the welding process.
-- Effortlessly adjust roller distances with a simple hand screw, providing unparalleled flexibility for accommodating a wide range of pipe or tank diameters.
-- Experience the power of ultimate control with adjustable speed settings, allowing operators to precisely regulate rotation speed for optimal welding performance.
-- Our commitment to safety is unwavering, with built-in mechanisms like overload protection and emergency stop buttons creating a secure working environment.

Conventional Rotator Design Features:

It is widely utilized for exceptional welding, installation, and polishing of cylinders across diverse industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and various other sectors.

Our turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, guaranteeing superior quality and efficiency. Crafted to endure the harshest conditions, our heavy-duty conventional turning rolls promise long-lasting durability and outstanding performance. The powered drive units are skillfully operated by a five-function pendant, along with a variable speed potentiometer, offering operators absolute control over the vessel's rotation dynamics.

Adjusting wheels is now more intuitive and operator-friendly compared to the traditional bolt type.

Our handwheel design permits direct and effortless wheel distance adjustments, as illustrated in the video.

Welsuccess provides a comprehensive range of welding rotators, with capacities ranging from 1 ton to over 1000 tons, accommodating various workpiece sizes.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

A Premier Welding Rotators Manufacturer with Global Expertise

With over 20 years of unparalleled expertise in the production of welding rotators,welding positioners, and welding manipulators,
We operate 6 state-of-the-art production lines, serving clients across Europe, the U.S., the Middle East, and beyond.
Our offerings are distinguished by CE Marking and ISO9001 Quality Management Systemcertifications, ensuring our products meet international standards with exceptional performance.
Our extensive case experience and customized solutions distinguish us in the market.
Our guiding principle: "Customer demand first, product quality and business reputation first." We prioritize nurturing long-term customer relationships.



Product Certification Details


Comprehensive Warranty and After-Sale Service

1. Enjoy a generous 12-month warranty period covering the entire machine's quality, offering peace of mind to our valued customers.
2. During the warranty period, should any issues emerge due to machine defects, rest assured that we are wholly responsible and will swiftly resolve them, guaranteeing your satisfaction and uninterrupted usage.
3. Post-warranty, we extend our esteemed clients complimentary technical advisory support for the entire machine lifespan, offering peace of mind and seamless operation at every stage.
4. For critical scenarios, we offer the invaluable option of dispatching our expert engineers for on-site service, assuring you of professional assistance anytime it's crucial.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and trading company, providing unmatched expertise and superior service quality within the industry.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge factory is situated in Wuxi city,Jiangsu Province, China. For your convenience, fly to Shanghai airport directly. The car journey from Shanghai to Wuxi takes around 2 hours..
   
   3) Q: How does your factory handle quality control?
   A: Quality is of utmost importance to us. Our factory proudly possesses ISO approval, SGS report, and CE certification, ensuring our high standards are consistently upheld.
   
   4) Q: Does your company accept CIF pricing?
   A: Certainly, we provide clear CIF pricing on the quotation, tailored specifically to the designated destination port and subject to monthly adjustments.
   
   5) Q: Is it possible to have my logo on the product?
   A: We excellently facilitate customized logo services. Note that there might be an extra service fee for logo creation unless youprovide.
   
   6) Q: Can your equipment be customized?

A: Indeed, our proficient design team is capable of developing bespoke solutions, meticulously crafted to align with your precise specifications and needs.


Working at site

Machining Equipments



Package


Loading Containers For Delivery