Customizable Lead Screw Rotator for Vessels, 500-3500mm, 400V Available

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.75kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Innovative Function Descriptions

-- Introducing our revolutionary Drive Unit, powered by a robust motor coupled with an advanced reducer. This dynamic duo ensures effortless pipe rotation and smooth travel along rails, dramatically increasing operational efficiency and productivity.
-- The Idler unit seamlessly supports pipes, working in harmony with the drive unit to maintain perfect stability and precision, delivering unmatched accuracy during operations.
-- Easily adjust the rollers' distance using a simple hand screw, offering versatile adaptability for various pipe or tank diameters with remarkable ease.
-- Gain unparalleled control over your operations with adjustable speed settings. Operators can fine-tune the rotation speed to achieve exceptional welding performance and superior results.
-- Safety is our utmost priority, featuring built-in safety mechanisms like overload protection and emergency stop buttons, ensuring a secure and protected work environment for everyone.

Conventional Rotator Design Highlights:

It is extensively utilized for top-tier welding, precise installation, and expert polishing of cylinders in a wide array of industries including oil and gas, platform supports, storage tanks, and tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and many more sectors.

Our turning rolls facilitate smooth rotation of cylindrical containers during welding and fabrication, ensuring superior quality and unmatched efficiency. Engineered to withstand the harshest conditions, our heavy-duty conventional turning rolls guarantee durability and remarkable performance. The powered drive units provide expert control via a five-function pendant, enhanced with a variable speed potentiometer, granting operators full command over the vessel's rotation dynamics.

Wheel adjustments are effortlessly intuitive and user-friendly, surpassing traditional bolt designs.

The innovative handwheel design allows for easy wheel distance adjustments with minimal effort, as demonstrated in our video.

Weldsuccess offers a comprehensive range of welding rotators, accommodating capacities from 1 ton to over 1000 tons, perfectly suited for workpieces of varying sizes.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company Overview

A Leading Manufacturer of Welding Rotators with Global Expertise

With over 20 years of unmatched expertise in crafting welding rotators,welding positioners, and welding manipulators,
We operate 6 state-of-the-art production lines, catering to a diverse clientele across Europe, the U.S., the Middle East, and more.
Our extensive offerings include CE Marking and ISO9001 Quality Management Systemcertifications, ensuring our products consistently meet international standards with exceptional performance and reliability.
With extensive case experience and tailored customization options, we set ourselves apart from competitors.
Our philosophy: "Customer demand first, product quality and business reputation above all." We are committed to fostering long-term customer relationships built on trust and satisfaction.



Product Certification Details


Comprehensive Warranty and AAfter-Sale Service

1. Enjoy the benefit of a comprehensive 12-month warranty that fully covers the entire machine, ensuring peace of mind with our promise of exceptional craftsmanship. This warranty ensures that your investment is secure and that our product quality remains unmatched.
2. Within this generous warranty period, should any issues arise from machine defects, we are wholeheartedly committed to taking complete responsibility. Our guarantee is to address and resolve any such issues with urgency, ensuring your equipment operates flawlessly.
3. Beyond the warranty period, we extend complimentary technical advisory support for the machine's entire lifespan. This enduring service ensures seamless operation and peace of mind, allowing you to focus on your core business activities without disruption.
4. In urgent situations, we provide the invaluable option of dispatching our highly skilled engineers for on-site service at your location. This ensures you have expert assistance readily available whenever necessary, guaranteeing reliable and efficient support.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a highly esteemed manufacturer and trading company, offering unparalleled expertise and top-tier service quality across the industry.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is conveniently located in Wuxi city,Jiangsu Province, China. To visit us, you can fly directly to Shanghai airport. The drive from Shanghai to Wuxi takes approximately 2 hours, providing a straightforward journey to our premises..
   
   3) Q: How does your factory handle quality control?
   A: Quality is of utmost importance to us. Our factory adheres to rigorous standards, underscored by our ISO certification, SGS report, and CE accreditation, ensuring our products consistently meet superior quality benchmarks.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely, we offer CIF pricing, clearly detailed in our quotations and customized according to your chosen destination port, with adjustments made on a monthly basis.
   
   5) Q: Is it possible to have my logo on the product?
   A: Yes, we offer customized logo services. An additional fee for logo creation may apply unless youprovide.
   
   6) Q: Can your equipment be customized?

A: Certainly, our expert design team specializes in developing bespoke solutions precisely tailored to meet your unique specifications and requirements.


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