Heavy-Duty Tank Welding Rotator

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions are designed to highlight the outstanding capabilities and unparalleled performance of our Heavy-Duty Tank Welding Rotator, ensuring it meets the highest industry standards.

-- The Drive unit is the heart of our system, featuring a robust motor and high-performance reducer. This combination ensures efficient pipe rotation and guarantees seamless travel on rails, providing unmatched reliability during operations.
-- The Idler unit operates in perfect synergy with the drive unit, providing unwavering support and stability to the pipe, ensuring smooth operation and consistent performance.
-- The distance between the rollers is ingeniously adjustable, allowing the equipment to easily accommodate a wide variety of pipe or tank diameters. This adaptability ensures versatility and efficiency in operations.
--Boasting advanced variable speed controls, our equipment empowers operators to meticulously fine-tune the rotation speed, thereby achieving unparalleled welding precision and control.
--Integrated with top-tier safety features, including overload protection and emergency stop buttons, our equipment prioritizes operator safety, ensuring safe and efficient operations at all times.

Conventional Rotator Design Features:

It is extensively utilized for the welding, installation, and polishing of cylindrical structures in a variety of sectors including the oil and gas industries, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures, nuclear power, and numerous other key fields.

Our turning rolls excel at smoothly rotating cylindrical containers during welding and fabrication, significantly enhancing production quality and efficiency. These heavy-duty conventional turning rolls are crafted for endurance, thriving even in the most challenging work environments. The powered drive units are operated via a sophisticated five-function pendant, equipped with a variable speed potentiometer, granting operators comprehensive control over the rotating vessel.
Easily adjust the center distance of the roller group using reserved bolt holes or screws, allowing for seamless adaptation to varying workpiece diameters.
Featuring an exceptionally durable steel-rubber combination roller, our equipment offers substantial bearing capacity and robust driving capabilities. An integrated inverter for stepless speed regulation ensures a broad speed range, high precision, and significant starting torque.

Weldsuccess provides welding rotators crafted to serve diverse capacities (ranging from 1 ton to over 1000 tons) to accommodate an extensive array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are engineered with all-fabricated-steel bases and wheel carriages that are adjustable to suit vessels of various diameters while maintaining a constant center-line. The drive motor is an inverter-controlled, variable frequency AC type, complete with fan cooling. Enhanced durability is ensured through dual reduction worm and wheel gearboxes. Both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design includes lifting holes on the frames for easy maneuverability. Control boxes feature IP55 rated enclosures and utilize variable frequency AC control electrical systems, all backed by full CE certification. Furthermore, our company holds ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

 

We are a Professional Welding Rotators Manufacturer with unmatched global expertise

With over 20 years of specialized expertise in producing welding rotators, welding positioners, and welding manipulators,
We operate cutting-edge 6 advanced production lines catering to discerning clients across Europe, the U.S., the Middle East, and other regions.
Our products proudly bear the prestigious CE Marking, a testament to our commitment to quality and adherence to rigorous industry standards. CE Marking and are backed by rigorous industry standards that ensure unparalleled quality and safety in every product we offer. ISO9001 Quality Management System Certification: Our unwavering dedication to excellence in management is reflected in our adherence to international benchmarks, ensuring that we consistently deliver outstanding performance., ensuring comprehensive compliance with the highest international standards and delivering superior performance beyond expectations..
With rich and diverse case experience, we possess the unique ability to offer bespoke customization, tailoring our solutions to meet the precise requirements of our esteemed clients.
Our company's ethos: "Customer demand first, product quality and business reputation first." We are committed to fostering long-term relationships rooted in trust and reliability.

Company Overview




Product Certifications


Warranty and AfterSales Service

1. Enjoy peace of mind with our comprehensive 12-month warranty for the entire machine, a testament to our commitment to quality and durability.
2. During this warranty period, any issues arising from manufacturing defects fall under our full responsibility for prompt resolution.
3. Beyond the warranty period, we offer complimentary technical advisory support to ensure your machine continues to perform at its best throughout its lifespan.
4. Our skilled engineers are available for onsite services as needed, providing optimal performance and reliable support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and a trading company, offering the exceptional benefits that come with both expertise and accessibility.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our state-of-the-art factory is located in the vibrant city of Wuxi, city of Wuxi,Jiangsu Province, China. Guests can conveniently fly into Shanghai airport. Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes approximately 2 hours by car, offering a picturesque introduction to our facility..
   
   3) Q: How does your factory ensure quality control?
   A: Maintaining quality is our utmost priority. Our factory is accredited with ISO certification, SGS report, and CE certificate, underscoring our relentless commitment to top-tier quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we offer transparent CIF pricing on all quotes, tailored to meet the requirements of different destination ports and varying monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We provide customized logo services to make your brand shine. Please be aware that there may be an additional service fee for logo creation, or you can provide pre-designed logos for seamless integration.could provide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely, our expert design team excels in crafting bespoke solutions that perfectly align with customer specifications.


On-Site Operations

State-of-the-Art Machining Equipment



Secure Packaging


Efficient Container Loading for Delivery