Versatile 10ton Capacity Pipe Welding Rotator with Steel Coated PU Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.55kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, a marvel of meticulous engineering, boasts a robust motor paired with an exceptionally efficient reducer, allowing for seamless pipe rotation. This ensures fluid movement along the rails, representing a pinnacle of mechanical excellence.
-- The Idler unit stands as a bastion of support, harmonizing perfectly with the drive unit to deliver unmatched stability, a cornerstone of reliable pipe management.
-- Ingeniously designed, this innovative mechanism allows the distance between the rollers to be adjustable, effortlessly accommodating a diverse array of pipe or tank diameters, providing an unrivaled level of versatility for any application.
-- Outfitted with cutting-edge variable speed controls, this unit empowers operators with the ability to effortlessly adjust rotation speeds, ensuring optimal welding precision and superior control, enhancing every welding task.
-- Includes advanced safety mechanisms with features such as overload protection and strategically positioned emergency stop buttons, amplifying operational security to unprecedented heights.

Conventional Rotator Design Features:

It is extensively utilized for the seamless welding, installation, and polishing of cylindrical structures in oil and gas, platform supports, expansive storage tanks, tankers,pressure vessels,wind power, sprawling pipeline networks, boilers, grand-scale boiler construction, shipbuilding, steel structures, nuclear power installations, and a multitude of other industries, each demanding the utmost precision.

Turning rolls dramatically streamline the rotation of cylindrical containers during welding and fabrication processes, elevating production efficiency and quality to unparalleled levels. Our heavy-duty, resilient conventional turning rolls are engineered to endure the most intense workloads, ensuring reliability and longevity. The powered drive units are managed by a sophisticated five-function pendant, featuring a variable speed potentiometer that bestows the operator with precise command over the vessel's rotation.
Utilize the reserved bolt holes or screws to seamlessly adjust the center distance of the roller group, adapting with exceptional ease and precision to varying workpiece diameters.
Featuring a robust steel-rubber combination roller, this design showcases an impressive bearing capacity and formidable driving capability. Equipped with inverter stepless speed regulation, it offers a wide speed range with outstanding precision and substantial starting torque, epitomizing advanced engineering.

Welsuccess offers an extensive range of welding rotators catering to diverse capacities (e.g., 1 tons to over 1000 tons), accommodating an extensive variety of workpiece sizes with remarkable adaptability.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers feature an all-fabricated-steel base construction with versatile wheel carriages to accommodate vessels of varying diameters while maintaining a constant center-line. A single inverter-controlled, variable frequency AC drive motor with fan cooling powers the system, setting a new standard for efficiency. Dual reduction worm and wheel gearboxes enhance durability and extend maintenance intervals. Drive and idler wheel shafts are mounted within deep groove roller bearings for synchronized rotation. Both the drive and idler rolls are equipped with lifting holes on the frames for effortless maneuverability. Control boxes offer IP55 rated enclosures and feature variable frequency AC control systems, fully CE certified. Additionally, our company is proud to hold ISO 9001:2015 Quality Management System certification, underscoring our commitment to establishing safe working loads in the weld automation industry.

WorkShop

 

Premier Welding Rotators Manufacturer with Unrivaled Global Expertise

We proudly hold over 20 years of unparalleled expertise in the pioneering development of welding rotators, welding positioners, and welding manipulators, each crafted with precision and innovation.
We operate six state-of-the-art production lines, each a testament to our commitment to excellence and innovation. and proudly extend our comprehensive services to esteemed clients across Europe, the U.S., the Middle East, and far beyond, establishing a global presence that reflects our commitment to excellence.
Our products stand out due to their outstanding features, distinguished by prestigious CE Marking certification in conjunction with the ISO9001 Quality Management System,ensuring meticulous compliance with esteemed international standards while consistently delivering superior, reliable performance.Our dedication to quality is unwavering.
With extensive case experience, we confidently offer complete customization options, perfectly tailored to satisfy your unique requirements and exceed your expectations.
Our company's core philosophy is: 'Customer demand first, product quality and business reputation first.' We are deeply committed to nurturing enduring relationships with our valued customers.

Company Vision




Product Certifications


Warranty and ExceptionalAfter-Sale Service

1. We proudly offer a comprehensive 12-month guarantee period for the entire machine's quality, reflecting our unwavering confidence in our products.
2. Should any issue arise due to an inherent flaw in the machine during this period, we take full responsibility to resolve it, ensuring your complete peace of mind.
3. Beyond the guarantee period, we provide complimentary technical advisory support throughout the entire lifespan of the machine, ensuring seamless and uninterrupted operation.
4. Our expert engineers are available for on-site service at the user's premises, offering hands-on expertise and robust support whenever necessary.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are proud to be both a direct manufacturer and a trading company, providing you with a comprehensive and unparalleled service experience.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is strategically located in the vibrant Wuxi city,Jiangsu Province, China. You can conveniently fly to the bustling Shanghai airport directly. The journey takes approximately 2 hours by car from Shanghai to Wuxi, offering a seamless and enjoyable travel experience.We warmly welcome your visit.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory has proudly obtained ISO approval, SGS report, and the prestigious CE certification, underscoring our unwavering commitment to excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we accept CIF pricing. We will clearly state the CIF price on the quote, meticulously tailored to different destination ports and variable factors each month, ensuring transparency.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports custom logo services, enhancing your brand's visibility. Please note that an additional fee may apply for logo modeling unless you provide the design.We are dedicated to fulfilling your branding needs.
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our professional design team excels at tailoring equipment to meet specific customer requirements, ensuring your complete satisfaction and operational success.


Operational Excellence at Site

Precision Machining Equipment



Secure Packaging Solutions


Efficient Container Loading for Seamless Delivery