Versatile Welding Rotator Tank Turning Rolls, 500-3500mm Diameter, China

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The robust Drive unit, equipped with a high-performance motor and reducer, facilitates seamless pipe rotation while also enabling the pipe to travel smoothly on precision rails.
-- The Idler unit provides reliable support to the pipe, working in harmony with the Drive unit to ensure stability and efficiency.
-- Flexibly adjust the roller spacing to accommodate a variety of pipe or tank diameters, ensuring compatibility with diverse workpieces.
-- Features variable speed controls, empowering operators to fine-tune the rotation speed for achieving superior welding precision and efficiency.
-- Built-in safety features, including overload protection and emergency stop functions, enhance operational security and peace of mind.

Distinctive Design Features of the Conventional Rotator:

It is extensively utilized for welding, installation, and polishing of cylindrical structures across oil and gas sectors, platform supports, storage tanks, tankers, pressure vessels,wind power projects, pipelines, boilers, shipyards, steel frameworks, nuclear energy facilities and other industrial applications.

Our turning rolls facilitate the effortless rotation of cylindrical containers during welding and fabrication processes, delivering enhanced quality and efficiency. Constructed to withstand the most demanding environments, our heavy-duty conventional turning rolls promise durability and reliability. The powered drive units are managed by a five-function pendant featuring a variable speed potentiometer, granting the operator comprehensive control over the rotating vessel.
Adjust the center distance of the roller group using reserved bolt holes or screws to seamlessly adapt to varying workpiece diameters.
Our innovative steel-rubber combination rollers boast high load-bearing and driving capacities. They are equipped with inverter-controlled stepless speed regulation, offering a broad speed range, high precision, and substantial starting torque.

Weldsuccess offers a versatile range of welding rotators with capacities ranging from 1 ton to over 1000 tons, catering to diverse sizes and specifications of workpieces.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers are constructed with a fully fabricated steel base and feature wheel carriages that can be adjusted to handle vessels of varying diameters while maintaining a constant center line. The drive motor is a variable frequency AC type, inverter-controlled with fan cooling, and employs two reduction worm and wheel gearboxes for enhanced longevity and extended maintenance cycles. Drive and idler wheel shafts are housed in deep groove roller bearings, ensuring smooth and synchronous rotation. Both the drive and idler rolls feature lifting holes on the frames for effortless maneuverability. The control boxes boast IP55 rated enclosures and utilize variable frequency AC control electrical systems, fully certified with CE marks. ISO 9001:2015 Quality Management System certification further ensures that our products maintain safe working loads in the weld automation industry.

Our Workshop


 

Renowned Manufacturer of Professional Welding Rotators with Global Expertise

For over 20 years, we have honed our expertise in developing top-tier welding rotators,welding positioners, and welding manipulators.
We manage 6 state-of-the-art production lines and proudly serve clients in Europe, the U.S., the Middle East, and beyond.
All our products are rigorously certified with CE Marking, along with ISO9001 Quality Management System certifications, ensuring the highest standards of quality and safety.Our products ensure a seamless adherence to international standards, delivering unmatched performance and reliability.Our commitment to excellence is unwavering.
With an abundance of successful cases, we offer robust support for customization tailored to your needs.
Guided by the principle: 'Customer demand first, product quality and business reputation first,' we are devoted to nurturing enduring customer relationships.

Our Company Vision




Product Certifications


Warranty andAfter-Sales Service

1. We offer a comprehensive 12-month guarantee period for the entire machine's quality assurance.
2. Should any issues arise during this period due to machine defects, we take full responsibility for rectification.
3. Beyond the guarantee period, our expert technical advisory support remains available free of charge for the machine's lifespan.
4. Engineer services are accessible at the customer's site when necessary for optimal performance.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We proudly operate as both a direct manufacturer and a trading company.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. It takes approximately 2 hours to travel from Shanghai to Wuxi by car.We look forward to your visit.
   
   3) Q: How does your factory ensure quality control?
   A: Quality takes precedence for us. Our factory proudly holds ISO approval, along with SGS reports and CE certifications.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. We provide clear CIF pricing on our quotes, tailored to the destination port and variable by month.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer comprehensive logo customization services, subject to additional fees for logo modeling unless you provide the design.Please inquire for more details.
   
   6) Q: Can your equipment be customized to meet specific requirements?

A: Certainly, our professional design team excels in tailoring solutions to meet specific customer requirements.


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