Heavy-Duty Welding Equipment for Pipe and Tank Rotating Tasks

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-100
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V-380V-400V-440V-Customized etc..
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 100Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The robust Drive unit, featuring a state-of-the-art motor and reducer, expertly facilitates pipe rotation while seamlessly transporting the pipe along sturdy rails.
-- The Idler unit provides exceptional support to the pipe, working in perfect harmony with the drive unit for optimal performance.
-- Designed for versatility, the distance between the rollers can be effortlessly adjusted, accommodating a wide range of pipe or tank diameters.
--Equipped with precise variable speed controls, empowering operators to fine-tune the rotation speed for superior welding outcomes.
--Incorporates advanced safety mechanisms, including overload protection and strategically placed emergency stop buttons, for enhanced operator safety.

Conventional Rotator Design Features:

It is widely utilized for the welding, installation, and polishing of cylindrical structures in industries such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, shipyards, and steel structures, including nuclear power facilities and many other sectors.

Turning rolls streamline the process of rotating cylindrical containers during welding and fabrication, significantly enhancing production quality and efficiency. Our heavy-duty, enduring conventional turning rolls are meticulously crafted to withstand the harshest, most demanding work environments. The powered drive units are expertly controlled by a five-function pendant, complete with a variable speed potentiometer, granting the operator comprehensive control over the rotating vessel.
Utilize reserved bolt holes or screws to precisely adjust the center distance of the roller group, effectively adapting to changes in workpiece diameter.
Featuring a steel-rubber combination roller, the unit boasts a substantial bearing capacity and formidable driving power. Equipped with an inverter for stepless speed regulation, it offers a vast speed range, high precision, and a significant starting torque.

Weldsuccess proudly supplies welding rotators in a variety of capacities (e.g., ranging from 1 tons to an impressive 1000 tons), ensuring accommodation for diverse workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers feature all-fabricated-steel base construction with wheel carriages that can be precisely positioned to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled, variable frequency AC type, complete with fan cooling for optimal performance. Two reduction worm and wheel gearboxes are incorporated to bolster durability and extend maintenance intervals. Drive and idler wheel shafts are housed in deep groove type roller bearings with synchronized rotation. Both the drive roll and idler roll are equipped with lifting holes on the frames for effortless maneuverability. Control boxes, featuring IP55 rated enclosures, utilize variable frequency AC control electrical systems with comprehensive CE certification. Additionally, our company is proudly certified by the ISO 9001:2015 Quality Management System, ensuring all products adhere to safe working load standards within the weld automation industry.

WorkShop

Professional Welding Rotators Manufacturer with Global Expertise

We have over two decades of expertise in manufacturing welding rotators,welding positioners, and welding manipulators.
We operate six cutting-edge production lines and proudly serve clients throughout Europe, the U.S., the Middle East, and beyond.
Our products are distinguished by the esteemed CE Marking and ISO9001 Quality Management System, ensuring compliance with international standards and superior performance, offering unparalleled reliability and excellence..
With an abundance of rich case experience, we fully support customization to meet your specific needs.
The company's guiding philosophy is: "Customer demand first, product quality and business reputation first." This underscores our commitment to fostering long-term, trusted customer relationships.

Company Overview




Product Certification

Warranty & Post-Sale AssuranceAfter-Sale Service

1. We proudly offer a 12-month guarantee period for the entire machine's superior quality.
2. During this guarantee period, any issues arising from machine defects will be our sole responsibility.
3. Beyond the guarantee period, we provide complimentary technical advisory support, ensuring your machine's optimal performance throughout its lifetime.
4. For essential cases, our engineers can provide service directly at your site, ensuring your operations run smoothly.

Frequently Asked Questions:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer and trading company, providing you with the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The journey from Shanghai to Wuxi by car takes approximately 2 hours..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is distinguished by ISO approval, SGS report, and CE certification, affirming our commitment to excellence.
   
   4) Q: Does your company accept CIF price?
   A: Yes. We clearly specify CIF prices on our quotes, tailored to the destination port and adjusted for monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer exceptional logo customization services. An additional service fee may apply for logo modeling unless you provide the design. .
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our professional design team thrives on customizing solutions to meet your unique requirements.


On-Site Operations

Precision Machining Equipment



Packaging Excellence


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