Adjustable Turning Roller Rotator for Enhanced Tank Welding Performance

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, equipped with a robust motor and reducer, effortlessly facilitates the rotation of pipes, while also seamlessly enabling the pipe to traverse along rails, ensuring streamlined operations.
-- The Idler unit works in tandem with the drive unit, providing exceptional support to the pipe, ensuring stability and precision during operations.
-- With the innovative adjustable roller feature, operators can effortlessly modify the distance between the rollers, making it adaptable to fit a wide range of pipe or tank diameters with precision.
-- Equipped with advanced variable speed controls, operators can finely tune the rotation speed, optimizing it for superior welding outcomes.
-- Loaded with safety mechanisms, including overload protection and easily accessible emergency stop buttons, ensuring maximum safety and reliability.

Conventional Rotator Design Features:

It is extensively utilized for the specialized welding, installation, and polishing of cylindrical structures in diverse industries such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries and many more.

Turning rolls are ingeniously designed to simplify the rotation of cylindrical containers during welding and fabrication, elevating production quality and efficiency. Our exceptionally durable conventional turning rolls are crafted to withstand the toughest, most demanding work environments. The powered drive units offer unmatched control through a five-function pendant, featuring a variable speed potentiometer that empowers the operator with complete mastery over the rotating vessel.
Easily adjust the center distance of the roller group using the reserved bolt hole or screw, accommodating varying workpiece diameters seamlessly.
Featuring a steel-rubber combination roller, it boasts a large bearing capacity and remarkable driving force. The inverter stepless speed regulation is equipped for a vast speed range, delivering high precision and substantial starting torque.

Weldsuccess offers an extensive range of welding rotators with various capacity options (e.g., 1 ton to over 1000 tons), effectively accommodating a diverse array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature a robust all-fabricated-steel base construction, with wheel carriages that are meticulously adjustable to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor, featuring inverter-controlled variable frequency AC type with fan cooling, ensures optimal performance. Enhanced durability is achieved through the utilization of dual reduction worm and wheel gearboxes, contributing to extended overhaul intervals. Both drive and idler wheel shafts are secured in deep groove type roller bearings, ensuring synchronous rotation. The drive and idler rolls are ingeniously designed with lifting holes for effortless maneuverability. Control boxes boast IP55 rated enclosures, equipped with variable frequency AC control electrical systems, and full CE certification. Our commitment to quality is further solidified by our ISO 9001:2015 Quality Management System certification, guaranteeing the establishment of safe working loads in the weld automation industry.

WorkShop

As a Professional Welding Rotators Manufacturer, we bring a wealth of global expertise to the table.

We possess over 20 years of dedicated experience in the production of welding rotators,welding positioners, and welding manipulators.
With a robust operation comprising 6 state-of-the-art production lines, we proudly serve clients across Europe, the U.S., the Middle East, and beyond.
Our products bear the distinguished CE Marking certification, underscoring our commitment to quality and excellence. Our company proudly upholds the distinguished ISO9001 Quality Management System, a testament to our commitment to excellence and precision.This ensures our unwavering adherence to international standards, guaranteeing performance that consistently surpasses expectations..
Our extensive experience with various cases empowers us to offer bespoke customization solutions.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies our core philosophy: 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing long-term partnerships with our clients.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We offer an extensive 12-month warranty period, ensuring the highest quality for the entire machine.
2. Should any issues arise due to inherent machine defects within this period, we take full responsibility for rectification.
3. Beyond the warranty, we provide complimentary technical advisory support throughout the machine's entire lifespan.
4. If necessary, we offer on-site engineering service to address any concerns directly at your premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our state-of-the-art factory is situated in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi spans approximately 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our topmost priority. Our factory is honored to have obtained ISO approval, SGS report, and CE certification.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our quotes transparently reflect CIF prices, tailored to your destination port and subject to monthly variations.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We proudly offer customized logo services. Please note additional fees may apply for logo modeling unless you are able to provide the necessary design files.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Indeed, our expert design team is adept at tailoring equipment to meet your unique requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Prompt Delivery