Tank Welding Rotator with Custom Voltage and Durable Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Equipped with a powerful motor and reducer, the Drive unit ensures smooth and efficient pipe rotation and travel on rails, providing a seamless operational experience.
-- The Idler unit offers unwavering support, working harmoniously with the drive unit to maintain pipe stability at all times.
-- The roller distance is easily adjustable, accommodating a wide range of pipe or tank diameters for versatile operations and enhanced efficiency.
-- Our equipment features variable speed controls, allowing operators to precisely adjust rotation speed for optimal welding accuracy and precision.
-- Integrated safety features prioritize operator safety with overload protection and emergency stop buttons, ensuring a secure working environment.

Conventional Rotator Design Features:

It is extensively utilized for welding, installation, and polishing of cylindrical structures in the oil and gas industry, platform supports, storage tanks, and tankers,pressure vessels,wind power industries, pipelines, boilers,shipyards, and steel structures,, as well as nuclear power and numerous other fields.

Our turning rolls excel at rotating cylindrical containers during welding and fabrication processes, significantly enhancing production quality and efficiency. Designed for durability, these heavy-duty conventional turning rolls withstand rigorous work environments. The powered drive units are controlled by an advanced five-function pendant with a variable speed potentiometer, offering operators comprehensive control over the rotating vessel.
Adjust the roller group's center distance using reserved bolt holes or screws to adapt effortlessly to various workpiece diameters.
With durable steel-rubber combination rollers, our equipment delivers substantial bearing capacity and powerful driving capabilities. An inverter enables stepless speed regulation, providing a broad speed range with high precision and substantial starting torque.

Weldsuccess offers welding rotators in a wide range of capacities (from, 1 ton to over 1000 tons), designed to accommodate a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are designed with all-fabricated-steel bases and adjustable wheel carriages to accommodate varying vessel diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type with fan cooling. Enhanced durability is achieved through dual reduction worm and wheel gearboxes. Both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. Lifting holes on the frames facilitate easy maneuverability. Control boxes feature IP55-rated enclosures and utilize variable frequency AC control electrical systems, backed by full CE certification. Our company also holds ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

 

We are a Professional Welding Rotators Manufacturer with unmatched global expertise

With more than 20 years of specialized experience in manufacturing welding rotators,welding positioners, and welding manipulators,
We operate state-of-the-art 6 advanced production lines serving discerning clients across Europe, the U.S., the Middle East, and other global regions.
Our products proudly bear the hallmark of quality and safety with the CE Marking, ensuring they are backed by the most rigorous industry standards, providing assurance and reliability to all our clients. ISO9001 Quality Management System Certification: Our commitment to excellence in management is unwavering. We align with international benchmarks to guarantee exceptional performance., ensuring our products meet comprehensive compliance with the highest of international standards, delivering superior performance that exceeds expectations..
With a wealth of rich and diverse case experience, we are enabled to offer precisely tailored customization, meeting unique client requirements with impeccable precision.
Our company's ethos: "Customer demand first, product quality and business reputation first." We are dedicated to cultivating enduring relationships founded on trust and unwavering reliability.

Company Overview




Product Certifications


Warranty and AfterSales Service

1. Enjoy unparalleled peace of mind with a comprehensive 12-month warranty for the entire machine, reflecting our commitment to quality and durability.
2. Within this warranty period, should any issues arise due to manufacturing defects, we take full responsibility and ensure swift resolution.
3. Beyond the warranty, you can benefit from complimentary technical advisory support throughout the lifetime of your machine, showcasing our dedication to your success.
4. Our team of skilled engineers is available for on-site services when necessary, ensuring optimal performance and full support for your operations.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and a trading company, offering you the best of both worlds for a seamless experience.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is situated in the vibrant and bustling city of Wuxi,Jiangsu Province, China. Visitors can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes only about 2 hours by car, ensuring an easy visit..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our ultimate priority. Our factory proudly holds ISO certification, SGS report, and CE certificate, signifying our unwavering dedication to maintaining the highest standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we offer clear and transparent CIF pricing on quotes, meticulously tailored to different destination ports and varying monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We provide customized logo services, ensuring your brand shines with distinction. Please note there may be an additional service fee for logo creation or if youcould provide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely, our expert design team excels in crafting bespoke solutions that are tailored to meet customer specifications perfectly.


On-Site Operations

State-of-the-Art Machining Equipment



Secure Packaging


Efficient Container Loading for Delivery