Industrial Welding Rotator for Pipe Welding, Customizable Vessel Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions: Dive into the fascinating world of our 30T Pipe Welding Rotator for Large Vessels. This product showcases groundbreaking capabilities and cutting-edge features, with a unique offering of custom voltage selection, setting new standards in industrial welding technology.

-- The Drive Unit: A powerhouse of innovation, this drive unit is designed with a robust motor and reducer. It guarantees seamless and precise pipe rotation, effortlessly transporting pipes along rails with unmatched precision and ease.
-- The Idler Unit: A pillar of reliability, this idler unit complements the drive unit, ensuring steady and dependable pipe handling for optimal performance in demanding conditions.
-- Adjustable Roller Distance: Experience unparalleled versatility and adaptability with our system, which easily accommodates varying pipe or tank diameters, enhancing your operational flexibility.
-- Variable Speed Controls: Customize the rotation speed precisely to your welding specifications, ensuring accuracy and optimal results at every operation.
-- Safety Mechanisms: Our safety-first approach includes built-in features like overload protection and emergency stop buttons, ensuring a secure and hazard-free working environment.

Conventional Rotator Design Features: Embodying superior engineering, these design features significantly boost performance and reliability, even in the most challenging industrial environments.

It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.

Turning Rolls: Revolutionizing the rotation of cylindrical containers during welding and fabrication, these powerful, heavy-duty tools ensure exceptional quality and efficiency. Our turning rolls withstand the most severe operational challenges, with powered drive units controlled by a sophisticated five-function pendant, offering a variable speed potentiometer for ultimate operator control.
Easy Adjustment: Effortlessly adapt to various workpiece diameters with reserved bolt holes or screws, seamlessly modifying the roller group's center distance for perfect alignment.
Steel-Rubber Combination Rollers: Boasting high bearing capacity and robust driving force, these rollers are equipped with inverter stepless speed regulation, featuring a wide speed range, precision control, and substantial starting torque.

Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE Rollers: Constructed with a robust all-fabricated-steel base, these rollers feature adjustable wheel carriages for handling vessels of varying diameters around a constant center-line. The drive motor, powered by inverter-controlled variable frequency AC with fan cooling, delivers outstanding performance. Durability is enhanced through dual reduction worm and wheel gearboxes, with drive and idler wheel shafts encased in deep groove roller bearings for smooth synchronized rotation. Both drive and idler rolls have lifting holes for effortless maneuverability. Control boxes, with IP55 rating, use variable frequency AC control systems and are fully CE certified. With our ISO 9001:2015 Quality Management System certification, we ensure that our products uphold the highest safety and operational standards in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise: We set industry benchmarks with our comprehensive knowledge and extensive expertise, leading the way in innovative welding solutions.

We have over 20 years of proficient experience in producing welding rotators, welding positioners, and welding manipulators.
We seamlessly operate with precision and efficiency, ensuring optimal productivity. six state-of-the-art production lines, each equipped with cutting-edge technology to ensure peak performance. and proudly cater to an esteemed clientele spanning Europe, the United States, the Middle East, and beyond, delivering unmatched service and quality.
Our products proudly feature a hallmark of excellence: CE Marking, a testament to our commitment to safety and quality. and hold certification from the renowned ISO9001 Quality Management System, solidifying our dedication to superior quality and reliability.Our products strictly conform to international standards, ensuring exceptional performance and unwavering reliability..
We boast extensive case experience and provide comprehensive, bespoke customization options to meet the unique needs of our clients.
Wuxi Weldsuccess Automation Equipment Co., Ltd. operates with a core philosophy of 'Customer demand first, product quality and business reputation first,' stressing the cultivation of enduring customer relationships.

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Warranty and After-Sale Service

1. Enjoy peace of mind with our 12-month warranty on the entire machine, ensuring reliability and quality.
2. Should any issue arise within this period due to a machine defect, we commit to taking full responsibility.
3. Beyond the warranty period, we continue to offer complimentary technical advisory support throughout the machine's lifecycle.
4. Onsite engineer services are available when necessary, guaranteeing optimal machine performance.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a trusted, direct manufacturer and trading company, recognized for our excellence.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art facility is strategically situated in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly, and it takes approximately 2 hours by car from Shanghai to Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory is ISO approved, with an SGS report and CE certification, reflecting our unwavering commitment to excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we provide clear CIF pricing on quotes, precisely adjusted for different destination ports and monthly variations.
   
   5) Q: Can I have my logo on the product?
   A: We support customized logo services, with the possibility of an additional service fee for logo modeling, unless youprovide the necessary files..
   
   6) Q: Can your equipment be customized?

A: Absolutely, our expert design team is adept at crafting tailored solutions to meet your specific requirements.


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