Durable 30t Pipe Welding Rotator with PU Coated Roller Wheels Available

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The robust Drive unit, equipped with a potent motor and reducer, ensures smooth pipe rotation and facilitates seamless pipe travel along the rails.
-- The Idler unit provides steadfast support, working in perfect harmony with the drive unit to stabilize the pipe.
-- The rollers' adjustable spacing caters to a wide range of pipe and tank diameters, enhancing versatility in operations.
-- Outfitted with variable speed controls, operators can fine-tune the rotation speed to achieve the pinnacle of welding precision.
-- Comprehensive safety features include overload protection and emergency stop buttons, safeguarding operations at all times.

Conventional Rotator Design Features:

It is widely utilized for the welding, installation, and polishing of cylindrical structures in industries such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, boiler, shipyards, steel structures, nuclear power, and other sectors.

Our turning rolls simplify the rotation of cylindrical containers during welding and fabrication, enhancing both quality and production efficiency. Engineered for durability, our conventional turning rolls withstand the most rigorous and demanding environments. Controlled by a five-function pendant with a versatile speed potentiometer, operators enjoy complete dominion over the rotating vessel.
Adjust the center distance of the roller group using reserved bolt holes or screws to accommodate varying workpiece diameters.
The steel-rubber combination rollers offer substantial bearing capacity and driving power. Featuring an inverter with stepless speed regulation, they provide a wide range of speeds, high precision, and significant starting torque.

Welsuccess supplies welding rotators in a spectrum of capacities (e.g., 1 tons to exceed 1000 tons), catering to diverse workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

With CR CE rollers, experience a robust all-fabricated-steel base construction, featuring wheel carriages that adapt to vessels of various diameters around a fixed center-line. The inverter-controlled variable frequency AC motor, complemented by fan cooling, drives two reduction worm and wheel gearboxes, ensuring enhanced durability and extended service intervals. Housed in deep groove roller bearings, the drive and idler wheel shafts rotate synchronously. Both drive and idler rolls come with frame lifting holes for easy mobility. Control boxes boast IP55 rated enclosures and implement variable frequency AC control electrical systems, fully CE certified. Our adherence to the ISO 9001:2015 Quality Management System guarantees that all our products meet the highest safety standards in the weld automation industry.

WorkShop


 

A Premier Welding Rotators Manufacturer with Global Reach and Expertise

We have accumulated over 20 years of extensive experience in the design and production of welding rotators, welding positioners, and welding manipulators.
With operations spanning across 6 sophisticated production lines, we proudly serve a global clientele, including Europe, the U.S., the Middle East, and beyond.
Our products are distinguished by their CE Marking and backed by the ISO9001 Quality Management System., ensuring seamless alignment with international standards and delivering exceptional performance..
With extensive case experience, we proudly support full customization options tailored to your needs.
Our company ethos: "Customer demand first, product quality and business reputation first." We are committed to nurturing long-term customer relationships.

Company Perspective




Product Certification


Warranty and After-Sales Supportervice Excellence

1. We offer a comprehensive 12-month guarantee on the entire machine's quality.
2. During this period, should any issue arise due to inherent machine flaws, we pledge to assume full responsibility.
3. Beyond the guarantee period, we provide complimentary technical advisory support for the machine's lifetime.
4. On-site engineer service is available when necessary.

FAQs:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer and trading company.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is situated in Wuxi city,Jiangsu Province, China. You can fly to Shanghai airport directly. It takes approximately 2 hours to reach Wuxi by car from Shanghai..
   
   3) Q: How does your factory maintain quality control?
   A: Quality is our top priority. Our factory is ISO approved, with SGS reports and CE certification.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we clearly state CIF pricing in our quotes, tailored to different destination ports and varying by month.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support customized logo services. Additional fees apply for logo modeling, unless you provide the design. with your own design.
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team can tailor equipment to meet your specific requirements.


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