Reliable Welding Rotator for Pipe Welding, 220V, 380V, 400V Options

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions: Delve into the exceptional capabilities and revolutionary features that distinguish our 30T Pipe Welding Rotator for Large Vessels. With a customizable voltage option, this rotator redefines precision and innovation in the field of pipe welding.

-- The Drive Unit: Engineered with a robust motor and reducer, this drive unit ensures flawless pipe rotation. It facilitates seamless transportation of pipes along rails with heightened precision, exemplifying engineering excellence.
-- The Idler Unit: This steadfast unit cooperates with the drive unit to maintain steady and reliable pipe handling, providing unparalleled support for efficient operations.
-- Adjustable Roller Distance: Effortlessly adaptable, it accommodates varying diameters of pipes or tanks, offering unmatched versatility and adaptability for diverse industrial applications.
-- Variable Speed Controls: Customize the rotation speed precisely to suit your welding requirements, ensuring precision and optimal results every time, thereby enhancing productivity and output quality.
-- Safety Mechanisms: Embedded features such as overload protection and emergency stop buttons provide a secure and safe environment for operators, ensuring worry-free operation.

Conventional Rotator Design Features: Representing a benchmark of superior engineering, these features significantly enhance performance and reliability in the most demanding industrial settings.

It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.

Turning Rolls: Revolutionizing the rotation of cylindrical containers during welding and fabrication, these robust, heavy-duty tools ensure superior quality and efficiency. Our turning rolls withstand even the most challenging environments, with powered drive units operated via a sophisticated five-function pendant, offering a variable speed potentiometer for total operator command.
Easy Adjustment: Quickly adapt the roller group's center distance using reserved bolt holes or screws, allowing seamless integration with workpieces of various diameters.
Steel-Rubber Combination Rollers: These rollers provide high bearing capacity and powerful driving force, equipped with inverter-controlled stepless speed regulation. They offer an extensive speed range, high precision, and substantial starting torque for optimal performance.

Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating an extensive array of workpiece sizes, ensuring that every requirement is met with unmatched precision.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE Rollers: Constructed with an all-fabricated-steel base, these rollers feature adjustable wheel carriages that accommodate vessels of varying diameters, maintaining a consistent center-line. A drive motor with inverter-controlled variable frequency AC and fan cooling ensures exceptional performance. Enhanced durability is provided by dual reduction worm and wheel gearboxes, while the drive and idler wheel shafts, encased in deep groove roller bearings, guarantee synchronized rotation. Lifting holes on the frames of both drive and idler rolls facilitate easy maneuverability. Control boxes, rated IP55, utilize variable frequency AC control systems and are fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our commitment to maintaining the highest standards in safety and operation for the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise: Setting industry benchmarks, we offer unparalleled knowledge and vast expertise, positioning us as leaders in the field.

We have over 20 years of proficient experience in producing welding rotators, welding positioners, and welding manipulators.
Wensure seamless and efficient operations boast six state-of-the-art production lines, representing the pinnacle of modern manufacturing technology and take pride in serving an ever-growing clientele across Europe, the United States, the Middle East, and beyond.
Our products are distinguished by the prestigious CE Marking and are further validated by the ISO9001 Quality Management System, guaranteeing exceptional quality and reliability without compromise.Our products strictly conform to international standards, delivering outstanding performance and unwavering reliability..
Leveraging extensive case experience, we offer comprehensive customization options tailored to meet the unique needs of our clients.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., we operate under the guiding principles of 'Customer demand first, product quality and business reputation first,' fostering lasting customer relationships.

Company Overview




Product Certifications


Warranty and After-Sales Service

1. We confidently offer a robust 12-month warranty on the entire machine, underscoring our commitment to quality and reliability.
2. Should any issues arise within this warranty period due to a machine defect, we pledge to take full responsibility.
3. Even beyond the warranty period, we provide complimentary technical advisory support for the entire machine lifespan.
4. Our onsite engineer services are accessible when needed, ensuring the machine's optimal performance.

Frequently Asked Questions:

1. Q: Are you a factory or trading company?
   A: We are a reputable direct manufacturer and trading company, delivering quality and trust.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge facility is located in Wuxi city,Jiangsu Province, China. For convenience, you can fly directly to Shanghai airport, and the journey from Shanghai to Wuxi is approximately 2 hours by car.
   
   3) Q: How does your factory manage quality control?
   A: Quality is paramount. Our factory is ISO certified, with SGS report and CE certification, reflecting our unwavering commitment to excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Indeed, we offer transparent CIF pricing in quotes, tailored to different destination ports and monthly adjustments.
   
   5) Q: Can I have my logo on the product?
   A: We offer bespoke logo services. Please note, an additional fee may apply for logo modeling, unless youprovide the necessary design files..
   
   6) Q: Can your equipment be customized?

A: Absolutely, our skilled design team is ready to craft solutions tailored precisely to your specific needs.


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