Versatile Welding Rotator for Pipe Welding - 450V, PU Type Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Embrace the pinnacle of innovation with our cutting-edge features, designed to unlock limitless productivity and seamless operation.

-- The Drive unit is equipped with a powerful motor and reducer, expertly facilitating the rotation of pipes and ensuring their smooth and efficient transit along the rails.
-- The Idler unit operates in perfect synchrony, offering unwavering support to the drive unit for unparalleled stability and precision.
-- Adaptability at its finest: Effortlessly adjust the roller distance to suit a variety of pipe or tank diameters, guaranteeing precision and accuracy in every welding application.
-- Experience superior control with our advanced variable speed features, allowing operators to precisely adjust rotation speeds for outstanding welding outcomes.
-- With a strong focus on safety, our systems are equipped with essential mechanisms such as overload protection and easily accessible emergency stop buttons.

Signature Features of Our Conventional Rotator Design:

It is widely used in the expert processes of welding, installation, and polishing of cylindrical objects throughout oil and gas industries, platform supports, storage tanks, as well as tankers,pressure vessels,wind power generation, pipeline construction, boiler manufacturing, shipbuilding, steel frameworks, nuclear power, and countless other industries.

Our turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly boosting both quality and production efficiency. Engineered to endure the toughest working conditions, our conventional turning rolls promise long-lasting performance. Equipped with a sophisticated five-function pendant control, our powered drive units include a variable speed potentiometer, granting operators comprehensive control over vessel rotation.
Effortlessly adjust with pre-drilled bolt holes or screws to alter the center distance of the roller group, accommodating a wide range of workpiece diameters with ease.
Our steel-rubber roller combination provides exceptional bearing capacity and powerful driving force. Equipped with an inverter for stepless speed regulation, experience a wide speed range, exceptional precision, and robust starting torque.

At Welsuccess, we offer an extensive range of welding rotators, delivering capabilities spanning from 1 tons to exceeding 1000 tons, accommodating a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature a robust fully fabricated steel base construction with adaptable wheel carriages, accommodating vessels of various diameters around a fixed center-line. Driven by an inverter-controlled, variable frequency AC motor with fan cooling, the system utilizes two reduction worm and wheel gearboxes for enhanced durability and extended lifespan. Both drive and idler wheel shafts are fitted with deep-groove roller bearings for synchronized rotation. Lifting holes on frames facilitate easy movement, while IP55-rated control boxes with variable frequency AC systems and complete CE certification ensure operational excellence. Endorsed by ISO 9001:2015, we maintain stringent standards to guarantee safe working loads in the weld automation field.

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Your Ultimate Partner for Welding Rotators with a Global Presence

With the backing of over two decades of specialized expertise in the production of welding rotators,welding positioners, and welding manipulators.
With operations extending across six state-of-the-art production lines, Wuxi Weldsuccess Automation Equipment Co., Ltd. proudly extends its remarkable services and products to a global clientele, spanning Europe, the U.S., the Middle East, and far beyond.
Our products proudly carry CE Marking and adhere to the ISO9001 Quality Management System standards,ensuring unwavering compliance with international standards and delivering exceptional performance you can absolutely trust..
Boasting extensive expertise in a diverse array of cases, we are delighted to present meticulously tailored customization solutions.
Our guiding principle: 'Customer demand first, product quality and business reputation first.' We are unwaveringly committed to fostering long-term partnerships founded on trust and excellence.

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Warranty and After-sale service

1. Experience peace of mind with our comprehensive 12-month warranty covering the entire machine, guaranteeing quality you can consistently rely on.
2. During this period, any concerns arising from inherent machine defects will be fully managed by us, ensuring seamless operation.
3. Beyond the warranty, benefit from our free technical advisory support throughout the machine's entire lifespan.
4. Should the need arise, our expert engineers are ready to provide on-site service at your convenience.

FAQ:

1. Q: Are you a factory or trading company?
   A: Proudly, we are a direct manufacturer, also operating as a trading company. This dual capacity ensures we meet diverse client needs.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is strategically located in Wuxi city,Jiangsu Province, China. For your convenience, you can fly directly to Shanghai airport. The journey from Shanghai to Wuxi by car takes approximately 2 hours.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is paramount to us. Our factory proudly holds ISO approval, an SGS report, and the prestigious CE certificate, reinforcing our unwavering commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. We provide CIF pricing meticulously tailored to various destination ports and dynamic monthly conditions, clearly detailed in our quotes.
   
   5) Q: Is it possible to have my logo on the product?
   A: Certainly, we offer customized logo services. While additional fees may apply for logo design, you can opt to provide your own design..
   
   6) Q: Can your equipment be customized?

A: Yes, indeed. Our proficient design team stands ready to craft custom solutions specifically tailored to your precise requirements.


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