60ton Pressure Vessel Welding Rotator with Steel Coated PU Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- Our drive unit is a masterpiece of engineering, seamlessly integrating a powerful motor and reducer. This ensures not only the smooth, flawless rotation of pipes but also guarantees effortless travel along rails, setting a new standard for efficiency.
-- The idler unit is the unsung hero, offering crucial support and working perfectly in sync with the drive unit to ensure the pipe remains stable throughout the process.
-- At the heart of this innovation lies exceptional engineering, crafted to perfection. Adjusting the distance between the rollers becomes a breeze, allowing for precise accommodation of various pipe or tank diameters with absolute ease.
-- Featuring variable speed controls, this unit empowers operators to fine-tune rotation speeds, achieving optimal welding performance with precision.
-- Packed with advanced safety features, including overload protection and emergency stop buttons, ensuring secure and reliable operations every time.


Distinguishing Features of Conventional Rotator Design:

It is extensively utilized in the welding, installation, and polishing of cylinders across oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a plethora of other industries.

Our turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly boosting production efficiency and quality. Designed to withstand the harshest conditions, our heavy-duty conventional turning rolls assure unwavering reliability. Equipped with a five-function pendant and a variable speed potentiometer, operators maintain complete control over the rotating vessel.
Adjust the roller group center distance with ease using reserved bolt holes or screws, effortlessly adapting to diverse workpiece diameters.
Our robust steel-rubber composite roller is engineered for exceptional bearing and driving capacities. The inverter-controlled stepless speed regulation offers a broad and precise speed range with substantial starting torque, ensuring optimal performance.

Weldsuccess proudly presents a diverse array of welding rotators catering to various capacities, from a modest 1 ton to an awe-inspiring 1000 tons, adeptly accommodating a wide spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are expertly crafted with a fully fabricated-steel base. Featuring adjustable wheel carriages, they fit vessels of various diameters while maintaining a consistent centerline. The inverter-controlled variable-frequency AC drive motor, enhanced with fan cooling and dual reduction worm gearboxes, ensures superior durability and extended maintenance intervals. Drive and idler wheel shafts are nestled in deep groove type roller bearings for synchronized rotation. Both rolls boast lifting holes for easy mobility. Control boxes with IP55-rated enclosures utilize variable frequency AC control systems with full CE certification. Our commitment to excellence is further highlighted by our ISO 9001:2015 Quality Management System certification, emphasizing our dedication to secure working loads in weld automation.

Workshop

 

Leading Manufacturer of Professional Welding Rotators with Global Mastery

With over two decades of unparalleled expertise in producing welding rotators,welding positioners, and welding manipulators.
We operate six state-of-the-art production lines serving esteemed clients across Europe, the U.S., the Middle East, and numerous other global markets.
Our superior products stand out with esteemed distinctions such as CE Marking and beyond. ISO9001 Quality Management System Certification, assuring adherence to esteemed international standards, and delivering top-tier performance that consistently surpasses expectations in every aspect..
With our extensive case experience, we offer robust, personalized customization support, meticulously crafted to meet your distinctive needs.
Central to our operations is a steadfast allegiance to the principle: 'Customer demand first, product quality and business reputation first.' Our dedication is to cultivate lasting and mutually advantageous customer relationships.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We proudly provide a 12-month warranty period, guaranteeing the robustness and quality of the entire machine.
2. During this period, should any issue arise from inherent machine flaws, we pledge full responsibility to resolve it efficiently.
3. Beyond the warranty period, we offer complimentary technical advisory support, ensuring smooth and uninterrupted operation throughout the machine's lifetime.
4. Onsite engineering services are available, delivering essential support directly at user premises when required.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, offering unrivaled advantages from both worlds.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our cutting-edge factory is situated in Wuxi City,Jiangsu Province, China. You can conveniently fly to Shanghai Airport. It takes approximately 2 hours by car from Shanghai to Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory proudly boasts ISO approval, SGS reports, and CE certification, assuring you of our exemplary standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our quotes provide detailed CIF pricing, specifically tailored to the destination port and variable according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company wholeheartedly supports customized logo services. While an additional fee may apply for logo modeling, we are ready to facilitate this if youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our expert design team excels at creating bespoke solutions to perfectly address your unique requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery