40 Tons Heavy Duty Automatic Rotator for Tank Welding - 450V Voltage

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is equipped with a robust motor and reducer, meticulously engineered for peak performance in pipe rotation and seamless travel on rails. This precision engineering significantly enhances operational efficiency and reliability.
-- The Idler unit provides unwavering support, perfectly complementing the drive unit to deliver exceptionally stable and reliable pipe stabilization, ensuring smooth operations without any interruptions.
-- The distance between the rollers can be effortlessly adjusted, allowing it to accommodate a wide spectrum of pipe or tank diameters. This ensures unparalleled versatility and adaptability in various operations, making it suitable for diverse industrial applications.
-- Featuring cutting-edge variable speed controls, our equipment empowers operators to precisely fine-tune rotation speeds, thus achieving unmatched welding precision and quality that stands out in the industry.
-- Integrated safety features such as overload protection and emergency stop buttons are thoughtfully embedded in our design. These features always prioritize operator safety, providing peace of mind and confidence during operations.

Conventional Rotator Design Features:

It is widely utilized for the welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields, showcasing its versatility and wide range of applications.

Our turning rolls excel at effortlessly rotating cylindrical containers during welding and fabrication processes, thereby significantly boosting production quality and operational efficiency. These robust conventional turning rolls are engineered for durability, standing up to the harshest work environments. The powered drive units are controlled via an advanced five-function pendant equipped with a variable speed potentiometer, granting operators complete control and precision over the rotating vessel.
Easily adjust the center distance of the roller group using reserved bolt holes or screws to seamlessly adapt to varying workpiece diameters, ensuring optimal performance and continuous operational fluidity.
Featuring an exceptionally durable steel-rubber combination roller, our equipment boasts impressive bearing capacity and powerful driving capabilities. It is equipped with an inverter for seamless speed regulation, offering a broad speed range, high precision, and superior starting torque, enhancing overall performance and reliability.

Weldsuccess provides a diverse range of welding rotators available in various capacities (ranging from, 1 tons to over 1000 tons) to accommodate a comprehensive array of workpiece sizes, ensuring solutions for every need and application.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously engineered with all-fabricated-steel bases and adaptable wheel carriages. These are designed to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes further ensure enhanced durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design features include lifting holes on the frames for effortless maneuverability. Control boxes are enclosed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company proudly upholds ISO 9001:2015 Quality Management System certification, guaranteeing our products consistently meet the highest safety standards in the weld automation industry, assuring our clients of unparalleled quality and safety.

WorkShop

We are a Premier Welding Rotators Manufacturer with unrivaled global expertise

With over 20 years of specialized experience in producing welding rotators, welding positioners, and welding manipulators,
WWe operate cutting-edge technology that consistently thrusts us into the forefront of innovation. Our facility boasts 6 advanced production lines, each meticulously designed to ensure precision and efficiency. We proudly serve discerning clients across Europe, the U.S., the Middle East, and beyond, delivering unparalleled quality and sophistication.
Our products are synonymous with unparalleled quality and safety, garnering the esteemed CE Marking, stand as a testament to our unwavering adherence to stringent industry standards. ISO9001 Quality Management System Certification: We uphold excellence in management, aligning seamlessly with global standards to guarantee unparalleled performance.This promises comprehensive compliance with the pinnacle of international standards and ensures performance that consistently exceeds expectations.
Our extensive and varied case experience empowers us to deliver finely-tuned customization, precisely meeting the unique demands of our esteemed clients.
Our company's guiding principle is: 'Customer demand first, product quality and business reputation foremost.' We are steadfastly dedicated to building enduring relationships anchored in trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy the peace of mind provided by a 12-month warranty for the entire machine-a testament to our unwavering commitment to quality and durability.
2. During this warranty period, we promise to address any issues arising from manufacturing defects with promptness and full responsibility.
3. Post-warranty, benefit from ongoing complimentary technical advisory support, nurturing the enduring performance of your machine.
4. Our skilled engineers are on standby to provide on-site services whenever necessary, ensuring your machine's optimal performance and support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and trading company, offering a seamless blend of expertise and capabilities.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is situated in the bustling city of Wuxi,Jiangsu Province, China. Guests can conveniently fly to Shanghai airport directly. The scenic journey from Shanghai to Wuxi spans roughly 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proudly accredited with ISO certification, SGS report, and CE certificate, demonstrating our steadfast dedication to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Indeed, we offer precise CIF pricing in our quotes, tailored to various destination ports and differing monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to make your brand distinctive. Please be aware, there may be an additional fee for logo creation unless youprovide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Certainly, our proficient design team excels in crafting bespoke solutions tailored to your precise specifications.


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