Robust Welding Rotator for Pipe Welding - 380V, Customizable Options Available

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Overview: Unleash the full potential of your operations with our cutting-edge capabilities designed to deliver seamless productivity with a suite of state-of-the-art features.

-- The Drive unit is fortified with a robust motor and reducer, effectively facilitating smooth and efficient pipe rotation, ensuring flawless movement of pipes along the rails.
-- The Idler unit complements the system, offering unwavering support alongside the drive unit to guarantee impeccable stability throughout operations.
-- Adaptability at its Best: Effortlessly adjust the roller distance to accommodate a variety of pipe or tank diameters, ensuring precision and adaptability in every task, enhancing operational efficiency.
-- Experience unparalleled control with our variable speed features, empowering operators to fine-tune rotation speeds for optimal welding performance and precision.
-- Safety is our priority; our systems are equipped with advanced mechanisms like overload protection and conveniently accessible emergency stop buttons to ensure operator safety.

Signature Features of Our Conventional Rotator Design:

It is extensively utilized in the skilled processes of welding, installation, and polishing of cylindrical objects across oil and gas sectors, platform supports, and storage tanks, as well as in tankers,pressure vessels,wind power generation, pipeline construction, boiler production, shipbuilding, steel framework, nuclear power and a myriad of other industries.

Our turning rolls are engineered to simplify the rotation of cylindrical containers during welding and fabrication, significantly enhancing both quality and production efficiency. Crafted to endure the harshest working conditions, our conventional turning rolls are built for durability. Our powered drive units, operated via an advanced five-function pendant, offer a variable speed potentiometer that provides operators with comprehensive control over vessel rotation.
Adjust with ease using reserved bolt holes or screws to modify the center distance of the roller group, effortlessly adapting to various workpiece diameters.
Our steel-rubber roller combination delivers exceptional bearing capacity and robust driving power. With a sophisticated inverter for stepless speed regulation, enjoy a broad speed range, high precision, and powerful starting torque.

At Wuxi Weldsuccess, we provide a diverse array of welding rotators, offering capabilities ranging from 1 tons to beyond 1000 tons, accommodating a wide spectrum of workpiece sizes with ease.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature a fully fabricated steel base construction with versatile wheel carriages, accommodating vessels of varying diameters around a consistent center-line. Powered by an inverter-controlled, variable frequency AC motor with fan cooling, this system employs two reduction worm and wheel gearboxes to enhance durability and extend service life. Both drive and idler wheel shafts are equipped with deep-groove roller bearings for synchronized rotation. Lifting holes on frames allow for easy maneuverability, while IP55-rated control boxes with variable frequency AC systems and full CE certification ensure operational excellence and safety. Certified by ISO 9001:2015, we adhere to strict standards to guarantee safe working loads in the weld automation industry.

WorkShop

 

Your Premier Partner for Welding Rotators with a Global Footprint

Backed by over two decades of expertise in the manufacturing of welding rotators,welding positioners, and welding manipulators.
With operations spanning six advanced production lines, We proudly serve a global clientele, extending our expertise and cutting-edge solutions beyond the borders of Europe, the U.S., and the Middle East.
Our products are distinguished by their commitment to excellence, as they proudly carry the prestigious CE Marking, while strictly adhering to the rigorous ISO9001 Quality Management System standards,ensuring that our offerings align with international benchmarks and deliver unmatched reliability and performance that you can confidently depend on.This unwavering commitment to quality is our promise to you.
With extensive experience across various industries and applications, we are excited to offer bespoke customization solutions that cater precisely to your unique needs.
Our guiding philosophy: 'Customer demand first, product quality and business reputation paramount.' We are dedicated to forging enduring partnerships, underscored by trust and unparalleled excellence.

Company Overview




Product Certification


Warranty and After-sale Service

1. Enjoy peace of mind with our comprehensive 12-month warranty, a testament to the unrivaled quality that stands behind every machine we produce.
2. Within this warranty period, any concerns stemming from inherent machine defects will be wholly addressed by us, ensuring your satisfaction.
3. Even after the warranty has lapsed, our commitment continues with complimentary technical advisory support for the full lifespan of your equipment.
4. Should the need arise, our skilled engineers are ready to provide on-site service, right at your location.

Frequently Asked Questions:

1. Q: Are you a factory or trading company?
   A: We proudly operate as both a direct manufacturer and a trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art facility is located in Wuxi, a bustling city inJiangsu Province, China. For ease of travel, you may fly into Shanghai airport directly. The picturesque journey from Shanghai to Wuxi takes approximately 2 hours by car.You're welcome to visit us!
   
   3) Q: How does your factory ensure quality control?
   A: Ensuring unparalleled quality is our utmost priority. Our factory is proud to have achieved ISO certification, an SGS report, and the coveted CE certificate, all of which underscore our steadfast commitment to delivering excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly! We are pleased to provide CIF pricing, meticulously tailored to accommodate various destination ports and fluctuating monthly conditions, all transparently detailed in our quotations.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, we offer personalized logo services. While additional fees may be applicable for logo design, you're welcome to supply your own design for seamless integration.Either way, your brand will shine.
   
   6) Q: Can your equipment be customized?

A: Yes, without a doubt. Our experienced design team is fully equipped to develop bespoke solutions, meticulously tailored to address your specific requirements.


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