Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Conventional Rotator Design Features:
This versatile equipment exemplifies engineering excellence and is extensively utilized for the welding, installation, and polishing of cylinders across diverse sectors. The versatility of this equipment makes it indispensable in utilized for the welding, installation, and polishing of cylinders across sectors including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power solutions, pipelines, boiler technology, shipbuilding, steel structures, nuclear energy, and numerous other industries.
Our expertly engineered turning rolls effortlessly rotate cylindrical containers during welding and fabrication, ensuring superior quality and heightened production efficiency. Designed for exceptional durability, these heavy-duty conventional turning rolls thrive in the most demanding environments. The powered drive units, equipped with a sophisticated five-function pendant and a variable speed potentiometer, offer operators complete and precise control over the rotating vessel.
Seamlessly adapt to changes in workpiece diameter by adjusting the roller group center distance using reserved bolt holes or screws.
Featuring a robust steel-rubber combination roller, these systems boast substantial bearing capacity and strong driving capability. Equipped with an inverter for stepless speed regulation, they offer a wide speed range, high precision, and substantial starting torque.
Weldsuccess presents a diverse array of welding rotators tailored to meet various demands. Suitable for a wide range of capacities (e.g., 1 ton to over 1000 tons), our products accommodate a broad spectrum of workpiece sizes with ease.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers, crafted with an all-fabricated-steel base construction, feature adaptable wheel carriages to comfortably accommodate vessels of varying diameters along a constant center-line. Each drive motor is equipped with an inverter-controlled variable frequency AC type with fan cooling, ensuring superior performance. Enhanced durability is achieved through drive and idler wheel shafts housed in deep groove type roller bearings for synchronous rotation. The drive and idler rolls incorporate lifting holes on the frames for effortless maneuverability. The control boxes feature IP55 rated enclosures, utilizing variable frequency AC control electrical systems with full CE certification. Our quality management adheres to ISO 9001:2015 standards, ensuring our products meet safe working loads in the weld automation industry.
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