Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Conventional Rotator Design Features:
This exceptionally versatile equipment finds extensive application in the welding, installation, and polishing processes of cylinders within diverse sectors, including oil and gas industries, platform supports, storage tanks, tankers,pressure vessels,wind power solutions, pipeline construction, boiler technology, shipbuilding, steel infrastructure developments, nuclear energy, and a multitude of other fields.
Our turning rolls seamlessly rotate cylindrical containers during welding and fabrication, ensuring unparalleled quality and significantly enhanced production efficiency. These rugged, heavy-duty conventional turning rolls are engineered to withstand the most challenging and rigorous workload environments. The powered drive units are equipped with an advanced five-function pendant and a variable speed potentiometer, offering operators full and precise control over the rotating vessel.
Effortlessly adjust the roller group's central distance using reserved bolt holes or screws to accommodate variations in workpiece diameters smoothly.
Boasting a robust steel-rubber composite roller design, it offers exceptional bearing capacity and formidable driving capability. Equipped with an inverter for stepless speed regulation, providing a wide speed range, high precision, and substantial starting torque.
Weldsuccess offers a wide array of welding rotators, catering to various capacities from 1 ton up to 1000 tons, accommodating a vast spectrum of workpiece sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are meticulously crafted with a fully-fabricated-steel base construction, featuring adaptable wheel carriages to accommodate vessels of varying diameters consistently along a central line. Each drive motor employs an inverter-controlled variable frequency AC type with fan cooling, ensuring top-tier performance. Enhanced durability is achieved through drive and idler wheel shafts housed in deep groove type roller bearings, ensuring synchronous rotation. Both the drive and idler rolls are equipped with lifting holes on the frames for effortless handling. The control boxes feature IP55 rated enclosures, utilizing variable frequency AC control electrical systems with full CE certification. Our quality management is certified to ISO 9001:2015 standards, ensuring our products meet safe working loads within the weld automation industry.
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