Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Conventional Rotator Design Features:
This versatile equipment is extensively utilized for the seamless welding, precision installation, and meticulous polishing of cylindrical structures across dynamic sectors such as oil and gas, robust platform supports, expansive storage tanks, reliable tankers,advanced pressure vessels,innovative wind power solutions, intricate pipeline systems, cutting-edge boiler technology, pioneering shipbuilding, resilient steel structures, nuclear energy initiatives, and a multitude of other industries.
Our state-of-the-art turning rolls effortlessly rotate cylindrical containers during welding and fabrication, ensuring superior quality and heightened production efficiency. Engineered for exceptional durability, our heavy-duty conventional turning rolls are capable of withstanding the most demanding and rigorous workload environments. The powered drive units are equipped with a sophisticated five-function pendant and a variable speed potentiometer, granting operators complete and precise control over the rotating vessel.
Effortlessly adjust the roller group's center distance with reserved bolt holes or screws to seamlessly adapt to variations in workpiece diameter.
Featuring a robust steel-rubber combination roller, it boasts an impressive bearing capacity and strong driving capability. Equipped with an advanced inverter for stepless speed regulation, offering a wide speed range, high precision, and substantial starting torque.
Weldsuccess offers a diverse range of premium welding rotators suitable for various capacities, such as 1 ton to over 1000 tons, accommodating a broad spectrum of workpiece sizes with ease.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are meticulously crafted with an all-fabricated-steel base construction, featuring adaptable wheel carriages to accommodate vessels of varying diameters along a constant center-line. Each drive motor employs an inverter-controlled variable frequency AC type with fan cooling for superior performance. Enhanced durability is achieved through drive and idler wheel shafts housed in deep groove type roller bearings, ensuring synchronous rotation. Both the drive and idler rolls feature lifting holes on the frames for effortless maneuverability. The control boxes boast IP55 rated enclosures, employing variable frequency AC control electrical systems with full CE certification. Our quality management is certified to ISO 9001:2015 standards, guaranteeing that our products meet safe working loads in the weld automation industry.
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