60ton Rotator for Pressure Vessel Welding with Durable PU Coated Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- Our drive unit is meticulously crafted with a powerful motor and reducer, delivering unyielding strength for smooth pipe rotation and unhindered travel along rails. This ensures your operations are fluid and efficient.
-- The idler unit plays a pivotal role by providing unwavering support, synchronizing perfectly with the drive unit to maintain pipe stability.
-- At the heart of our innovation lies exceptional engineering, reflecting our commitment to excellence. Effortlessly tailor the distance between the rollers, allowing for the precise accommodation of various pipe or tank diameters, ensuring optimal performance.
-- With advanced variable speed controls, operators are empowered to finely adjust rotation speeds, achieving peak performance and efficiency during welding.
-- Equipped with cutting-edge safety features, including overload protection and emergency stop buttons, providing a secure operational environment.


Distinguishing Features of Conventional Rotator Design:

It is extensively utilized in the welding, installation, and polishing of cylinders, finding applications across oil and gas industries, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boiler manufacturing,, shipyards, and boiler operations, steel structures,as well as nuclear power installations, among a myriad of other industries.

Our robust turning rolls streamline the rotation of cylindrical containers during welding and fabrication, significantly enhancing both production efficiency and quality. Designed to withstand the harshest conditions, these heavy-duty conventional turning rolls assure unwavering reliability. Featuring a five-function pendant with a variable speed potentiometer, operators have complete control over the vessel's rotation.
Experience flexibility with adjustable center distances for roller groups through reserved bolt holes or screws, seamlessly adapting to various workpiece diameters.
Built with a sturdy steel-rubber composite roller, our design offers remarkable bearing and driving capacities. The inverter-controlled stepless speed regulation ensures a broad and precise speed range, complemented by substantial starting torque.

Weldsuccess proudly presents a versatile selection of welding rotators capable of accommodating diverse capacities, ranging from a modest 1 ton to an impressive 1000 tons, catering to an extensive variety of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Crafted with precision, CR CE rollers feature an all-fabricated-steel base, with adjustable wheel carriages designed to fit vessels of varying diameters while maintaining a consistent centerline. The inverter-controlled variable-frequency AC drive motor, enhanced by fan cooling and dual reduction worm gearboxes, promises superior durability and extended maintenance intervals. Drive and idler wheel shafts are housed within deep groove type roller bearings for synchronized rotation. Both rolls feature lifting holes for effortless mobility. Control boxes, with IP55 rated enclosures, use variable frequency AC control systems fully certified by CE. Our ISO 9001:2015 Quality Management System certification highlights our unwavering dedication to providing safe, reliable working loads in weld automation.

Workshop

 

Leading Manufacturer of Professional Welding Rotators with Global Mastery

With over two decades of unparalleled expertise in the production of welding rotators,welding positioners, and welding manipulators.
We operate six state-of-the-art production lines serving a vast clientele across Europe, the U.S., the Middle East, and various global markets.
Our premium products are distinguished by CE Marking and beyond. Our commitment to excellence is underscored by our ISO9001 Quality Management System Certification, a testament to our meticulous adherence to top-tier quality standards.This ensures unwavering compliance with prestigious international norms, delivering performance that consistently surpasses expectations..
Backed by extensive case experience, we provide robust customization support meticulously tailored to meet your specific requirements.
At the core of Wuxi Weldsuccess Automation Equipment Co., Ltd., lies a steadfast dedication to our guiding principle: "Customer demand first, product quality and business reputation first." We are driven to forge enduring, mutually beneficial relationships with our clients.

Company Vision and Values: Our vision is to lead with integrity, innovation, and excellence, upholding the values that are the cornerstone of our business.




Product Certification and Assurance: Our products exude reliability, backed by stringent certifications that guarantee quality and safety.


Comprehensive Warranty and After-sales Service Excellence: We stand by our products with unwavering support.Our commitment to after-sales service is unparalleled, ensuring excellence at every step.

1. We confidently offer a 12-month warranty period, assuring you of the machine's robustness and unrivaled quality.
2. Should any issue arise due to inherent machine flaws during this period, we will take full responsibility to rectify it promptly.
3. After the warranty period, enjoy complimentary technical advisory support for smooth operation throughout the machine's lifetime.
4. Onsite engineering services are available, delivering essential support right at your premises whenever needed.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, providing the best of both worlds for our customers.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is situated in Wuxi City,Jiangsu Province, China. You can easily fly to Shanghai Airport. From there, it will take approximately 2 hours by car to reach Wuxi..
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO approval, SGS reports, and CE certification, ensuring adherence to premium standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we offer CIF pricing. Our quotes will detail CIF pricing, specifically tailored to your destination port and adjusting for monthly variables.
   
   5) Q: Is it possible to have my logo on the product?
   A: We support customized logo services. While a service fee may apply for logo modeling, we can accommodate this if youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our skilled design team excels at crafting bespoke solutions tailored to your unique requirements.


On-Site Operations: Experience seamless operations with our advanced solutions.

Precision Machining Equipment: Equip your operations with our precision-crafted machinery for unparalleled accuracy.



Secure Packaging: We ensure your products are packaged securely for safe transit.


Efficient Loading of Containers for Delivery: Our process ensures swift and effective loading, ready for timely delivery.