30t Pipe Welding Rotator with Steel Coated Wheels and Custom Voltage Choices

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is equipped with an advanced motor and reducer, ensuring smooth and seamless pipe rotation. It effortlessly carries the pipe along the rails, offering precision and reliability in every movement.
-- The Idler unit works in harmony with the drive unit, providing robust support for the pipe, ensuring stability and efficiency throughout the operation.
-- The distance between the rollers is fully adjustable, allowing for a perfect fit for various pipe or tank diameters, guaranteeing versatility and adaptability in your operations.
-- Equipped with state-of-the-art variable speed controls, this unit empowers operators to fine-tune the rotation speed, ensuring optimal welding conditions and superior results.
-- Includes an array of safety mechanisms, such as overload protection and emergency stop buttons, providing peace of mind and safeguarding your operations at all times.

Conventional Rotator Design Features:

It is widely used for the precise welding, installation, and polishing of cylinders in industries like oil and gas, platform supports, storage tanks, tankers, pressure vessel,wind power, pipeline, boiler, shipbuilding, shipyard, steel structure, nuclear power, and other demanding industries.

Our turning rolls are engineered for effortless rotation of cylindrical containers during welding and fabrication processes, ensuring superior quality and increased production efficiency. Built to endure even the most challenging and intensive environments, our heavy-duty conventional turning rolls are designed to last. The powered drive units are effortlessly controlled by a sophisticated five-function pendant, offering a variable speed potentiometer. This gives operators complete command over the rotating vessel, enhancing precision and control.
Utilize the reserved bolt hole or screw to seamlessly adjust the center distance of the roller group, enabling quick adaptation to changes in workpiece diameter.
The steel-rubber combination roller boasts large bearing and driving capacities. Equipped with an inverter for stepless speed regulation, this unit offers a wide speed range, high precision, and large starting torque, ensuring optimal performance.

Weldsuccess offers a diverse range of welding rotators with various capacities, accommodating any requirement from 1 ton to over 1000 tons, perfectly suiting different workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers feature a robust all-fabricated-steel base construction, with positionable wheel carriages to accommodate vessels of varying diameters around a constant center-line. The drive motor is an inverter-controlled, variable frequency AC type with fan cooling, complemented by two reduction worm and wheel gearboxes for enhanced durability and extended maintenance intervals. Both drive and idler wheel shafts are housed in deep groove roller bearings for synchronous rotation. Lifting holes on the frames make maneuverability easy. Control boxes are IP55-rated, utilizing variable frequency AC control systems with full CE certification. Additionally, our company is certified by the ISO 9001:2015 Quality Management System, ensuring our products meet the highest standards for safe working loads in the weld automation industry.

WorkShop


 

Professional Welding Rotators Manufacturer with Global Excellence

With over 20 years of expertise in crafting welding rotators,welding positioners, and welding manipulators,
Wwe operate 6 state-of-the-art production lines, serving a global clientele across Europe, the U.S., the Middle East, and beyond.
Our products proudly bear the CE Marking, demonstrating our commitment to quality and safety. Embrace the ultimate seal of quality with our ISO9001 Quality Management System, a testament to our unwavering commitment to excellence.This accreditation ensures our products not only meet but exceed international standards, delivering superior performance every time..
With a wealth of case experiences, we offer unparalleled support for customization to meet every unique need.
Our company's guiding principle is to prioritize 'Customer demand first, product quality and business reputation first,' fostering enduring relationships with our clients.

Company View




Product Certificate


Warranty and After-Sale ServiceOur commitment to your satisfaction extends beyond purchase.

1. Enjoy a comprehensive 12-month guarantee period for the entire machine's quality, providing you peace of mind.
2. Should any issues arise due to inherent machine flaws during this period, we take full responsibility.
3. Beyond the guarantee period, benefit from free lifetime technical advisory support for your machine's usage.
4. If needed, our engineer service is available on-site to ensure seamless operation and address necessary concerns.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and trading company, offering you the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our manufacturing hub is situated in the vibrant city of Wuxi, Jiangsu Province, China. Conveniently fly directly to Shanghai airport, and from there, it's a scenic 2-hour drive to Wuxi..
   
   3) Q: How does your factory handle quality control?
   A: Quality is our top priority. Our factory proudly holds ISO approval, SGS report, and CE certification, underscoring our dedication to premium standards.
   
   4) Q: Does your company offer CIF price options?
   A: Yes, indeed. We provide clear CIF pricing on quotes, tailored to the destination port and accounting for monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, we offer customized logo services. Please note, additional service fees may apply for logo modeling unless you provide the design files. .
   
   6) Q: Can your equipment be customized?

A: Yes, our expert design team is at your service to customize equipment according to your specific requirements.


Working at Site

Machining Equipments



Package


Loading Containers for Delivery