Efficient Welding Rotator for Tanks, 500-4000mm Vessel Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-50
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2.2kw
• Transport Package: Wooden Case
• Specification: 50Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Experience a new pinnacle of efficiency with our Drive unit, which is the epitome of robust engineering. Featuring a powerful motor and reducer, it not only guarantees the efficient rotation of pipes but also facilitates a smooth journey on rails, transforming every operation into a seamless experience.
-- The Idler unit serves as a steadfast companion to the Drive unit, working in perfect harmony to stabilize the pipe throughout operations, thereby ensuring flawless performance and reliability.
-- Adjust with unparalleled ease! The rollers' distance can be effortlessly modified to accommodate a variety of pipe or tank diameters, offering unmatched versatility for diverse applications and ensuring that every operation benefits from our design's supreme adaptability.
-- Embrace the art of precision with our sophisticated variable speed controls, empowering operators to finely adjust rotation speeds. This enables the achievement of the highest standards of welding precision, ensuring every weld is executed with exacting accuracy.
-- Safety is of utmost importance with our advanced integrated safety features, including overload protection and easily accessible emergency stop buttons, providing operators with complete peace of mind and ensuring a secure working environment at all times.

Conventional Rotator Design Features:

It is widely utilized for the meticulous welding, installation, and polishing of cylindrical structures across the dynamic landscapes of the oil and gas industry, robust platform supports, expansive storage tanks, agile tankers, precision-engineered pressure vessels,innovative wind power sectors, essential pipelines,reliable boilers , advanced shipyards,durable steel structures ,pioneering nuclear power, and numerous other cutting-edge fields. Our turning rolls redefine operational efficiency, seamlessly rotating cylindrical containers during welding and fabrication processes, significantly elevating production quality. Built with resilience in mind, these heavy-duty conventional turning rolls excel even in the most demanding environments. Control becomes effortless with a sophisticated five-function pendant, equipped with a variable speed potentiometer, granting precise mastery over the rotating vessel.

Adapt with precision by adjusting the center distance of the roller group using strategically placed reserved bolt holes or screws, enabling a seamless fit and adaptation to workpieces of varying diameters.
Featuring a robust steel-rubber combination roller, our equipment is engineered with substantial bearing capacity and exceptional driving power. Complete with an inverter for stepless speed regulation, it enables a wide range of speeds and remarkable starting torque, ensuring optimal performance.
Weldsuccess provides welding rotators

in an impressive range of capacities (from, 1 tons to over 10 00 tons) to accommodate a diverse array of workpiece sizes, meeting all your project requirements with excellence.P

roduct ParametersOur CR CE rollers are meticulously designed with precision-engineered all-fabricated-steel bases and adjustable wheel carriages. They can accommodate vessels of various diameters while maintaining a consistent center-line. The drive motor is an advanced inverter-controlled variable frequency AC type, equipped with fan cooling. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design includes strategically placed lifting holes on the frames for effortless maneuverability. Control boxes feature IP55 rated enclosures and employ variable frequency AC control electrical systems, all fully CE certified. Our company proudly holds ISO 9001:2015 Quality Management System certification, assuring that our products consistently meet the highest safety and quality standards in the weld automation industry.

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

WorkShop

We are a Professional Welding Rotators Manufacturer with unparalleled global expertise

With over

20 years of specialized expertise in the innovative manufacturing of welding rotators , high-precision welding positioners, and dynamic welding manipulators,W
e operate state-of-the-art6 advanced production lines that empower us to serve our clients with unmatched efficiency and reliability. serving the multifaceted needs of discerning clients across the dynamic markets of Europe, the U.S., the Middle East, and beyond, our reach is truly global.
Our products are a testament to our unwavering commitment to excellence, proudly bearing the prestigious CE Marking: This globally recognized symbol signifies trust and quality, ensuring that our products adhere to the strictest European standards. Our products are meticulously crafted to meet rigorous industry standards, providing you with unparalleled quality and reliability that you can count on. ISO9001 Quality Management System Certification: This certification exemplifies our unwavering commitment to excellence, aligning with international benchmarks to ensure exceptional performance in every aspect.We consistently uphold comprehensive compliance with the pinnacle of international standards, ensuring that our performance not only meets but exceeds expectations..
Armed with extensive and varied case experience, we are adept at offering precise, customized solutions that effectively address unique client needs.
Our company's ethos prioritizes: 'Customer demand first, product quality and business reputation first.' We are steadfast in our dedication to building enduring relationships grounded in trust and reliability.

Company Overview: Delve into the rich legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., a place where cutting-edge innovation seamlessly converges with unmatched service excellence.




Product Certifications: Our array of certifications stands as a testament to our unwavering commitment to safety, quality, and excellence.


Warranty and After-SalesService: Discover unmatched support through our comprehensive warranty and service offerings, crafted to assure peace of mind.

1. Enjoy the assurance of a 12-month warranty covering the entire machine, designed to guarantee its quality and longevity.
2. Should any issues arise from manufacturing defects within this period, rest assured that we will take full responsibility for prompt resolution.
3. Beyond the warranty, benefit from complimentary technical advisory support throughout your machine's lifespan, ensuring it remains in optimum condition.
4. Our team of expert engineers is available for on-site services whenever necessary, ensuring your machine operates at peak performance with comprehensive support at every stage.

Frequently Asked Questions (FAQs): Gain clarity and find the answers to common inquiries about our products and services with ease.

1. Q: Are you a manufacturing plant or a trading company?
   A: We are a unique fusion of a direct manufacturer and a trading company, offering the best of both worlds for unparalleled value and quality.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is nestled in the vibrant city of Wuxi, in Jiangsu Province, China.For visitors, the journey is seamless-fly directly into Shanghai airport. From there, enjoy a scenic drive to Wuxi, approximately 2 hours by car, offering a delightful travel experience. . 3) Q: How does your factory ensure quality control?A: Maintaining impeccable quality is our utmost priority. Our factory is distinguished by ISO certification, SGS report, and the CE certificate, underscoring our steadfast commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we provide clear CIF pricing in our quotes, customized to various destination ports and flexible monthly schedules tailored to your specific needs.
   
   5) Q: Is it possible to have my logo on the product?
   A: Yes, we offer bespoke logo services to ensure your brand stands out. An additional service fee may apply for logo creation, or we can seamlessly integrate your pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?
   A: Certainly, our expert design team excels in crafting bespoke solutions, meticulously tailored to your precise specifications.On-Site Operations: Experience the seamless integration of innovative solutions at our state-of-the-art facilities.State-of-the-Art Machining Equipment: Dive into the future of manufacturing with our advanced machinery that promises unmatched precision and unparalleled efficiency in every single operation.
   
   Secure Packaging: Safeguard your valuable investment with our meticulously crafted packaging solutions, designed to ensure your products reach you in flawless, pristine condition every time.

Efficient Container Loading for Delivery: We strive for excellence in timely and secure deliveries through our streamlined container loading processes, ensuring your products consistently reach their destination on schedule.


Efficient Container Loading for Delivery: Our dedication to prompt and secure delivery shines through our efficient container loading processes, ensuring your products meet their deadlines every time.

State-of-the-Art Machining Equipment: Embrace innovative technology with our state-of-the-art equipment that guarantees exceptional precision and remarkable efficiency at every turn.



Secure Packaging: Protect your investment with our superior packaging solutions, crafted to withstand the rigors of transit, ensuring your products arrive in impeccable condition.


Efficient Container Loading for Delivery: Our commitment to timely and secure product delivery is evident in our efficient loading processes, ensuring your products always arrive as planned.