Industrial Welding Rotator for Tank Welding, 500-4000mm Vessel Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our Drive unit is a powerhouse of engineering, featuring a robust motor and reducer tailored for unrivaled performance in pipe rotation and seamless rail travel. This innovative design not only elevates operational efficiency but sets a transformative new benchmark for excellence in the industry.
-- The Idler unit stands as the epitome of stability, delivering unwavering support that perfectly complements the drive unit. Together, they ensure impeccable and reliable pipe stabilization, redefining operational standards and raising the bar for precision.
-- Effortless adjustability defines the distance between the rollers, enabling accommodation of diverse pipe or tank diameters. This flexibility ensures unparalleled versatility across a multitude of operations, establishing a new standard for adaptability in the field.
--Boasting advanced variable speed controls, our equipment empowers operators with the precision to finely tune rotation speeds. This exceptional capability assures unmatched welding precision and quality, elevating the benchmark of craftsmanship to unprecedented heights.
--Our integrated safety features, including overload protection and emergency stop buttons, are a testament to our design's commitment to safety. Operators can rest assured, knowing safety is always paramount, safeguarding operations at every critical juncture.

Conventional Rotator Design Features:

It is widely utilized for welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields.

Our turning rolls are engineered for excellence, enabling effortless rotation of cylindrical containers during welding and fabrication. They dramatically enhance production quality and operational efficiency. Built for durability, these conventional turning rolls excel even in the most challenging environments. The powered drive units are controlled via a sophisticated five-function pendant with a variable speed potentiometer, granting operators full command over the rotating vessel with ease.
With ease, the center distance of the roller group can be adjusted using reserved bolt holes or screws, seamlessly adapting to different workpiece diameters and ensuring continuous operational fluidity.
Our equipment features an exceptionally durable steel-rubber combination roller, offering impressive bearing capacity and powerful driving capabilities. It is equipped with an inverter for seamless speed regulation, providing a broad speed range, high precision, and superior starting torque.

Weldsuccess offers a diverse array of welding rotators available in various capacities (ranging from, 1 tons to over 1000 tons) to accommodate a comprehensive array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously engineered with all-fabricated-steel bases and adaptable wheel carriages, designed to suit vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes ensure enhanced durability, while both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design features include lifting holes on the frames for effortless maneuverability. Control boxes are enclosed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company proudly upholds ISO 9001:2015 Quality Management System certification, guaranteeing our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

We are a Premier Welding Rotators Manufacturer with unparalleled global expertise

With over With an impressive legacy spanning two decades, we bring forth 20 years of specialized experience. We are masters in the craft, excelling in producing state-of-the-art welding rotators.Our expertise extends to advanced welding positioners and welding manipulators, crafted with precision.
WImmerse yourself in a world of innovation where our cutting-edge technology defines the pinnacle of excellence. Our facility is a powerhouse with six cutting-edge production lines, designed to meet and exceed the highest industry standards. With a global reach, we cater to discerning clients across Europe, the U.S., the Middle East, and beyond, delivering a blend of unmatched quality and sophistication.
Our products stand as a testament to superior quality and safety, celebrated for their reliability and unparalleled excellence. Every product we offer proudly features the distinguished CE Marking, a symbol of our unwavering commitment to stringent industry standards and adherence to excellence. ISO9001 Quality Management System Certification: This certification embodies our pursuit of managerial excellence, harmonizing seamlessly with global standards for outstanding performance.We ensure comprehensive compliance with international standards, consistently delivering performance that exceeds the highest expectations..
Our extensive and varied case experience allows us to offer precisely tailored customization, meeting the unique demands of every client with finesse.
Guided by our core principle - 'Customer demand first, product quality and business reputation foremost' - we dedicate ourselves to fostering enduring relationships built on trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Rest easy with our comprehensive 12-month warranty covering the entire machine, underscoring our commitment to quality and durability.
2. Throughout the warranty period, we pledge to address any issues arising from manufacturing defects, ensuring a smooth and effortless resolution.
3. Post-warranty, enjoy ongoing complimentary technical advisory support, safeguarding the long-term vitality and performance of your machine.
4. Our skilled engineers are always on standby to provide on-site services when needed, securing your machine's optimal performance and sustained support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and a trading company, blending capabilities for seamless service delivery.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is strategically positioned in the dynamic city of Wuxi,Jiangsu Province, China. Visitors can conveniently fly into Shanghai airport directly. The picturesque journey from Shanghai to Wuxi takes about 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is paramount. Our factory boasts ISO certification, SGS report, and CE certification, showcasing our unyielding commitment to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely, we offer accurate CIF pricing in our quotes, tailored to various destination ports according to diverse monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We provide personalized logo services to boost your brand's presence. Please note that an additional fee may apply for logo creation unless youprovide pre-designed logos for seamless integration.
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely! Our talented design team specializes in crafting custom solutions meticulously tailored to meet your exact specifications, ensuring unparalleled satisfaction.


On-Site Operations: Experience seamless integration and efficiency with our expertly managed on-site operations, designed to optimize productivity and performance.

State-of-the-Art Machining Equipment: Harness the power of precision with our cutting-edge machining equipment, delivering exceptional quality and accuracy for all your industrial needs.



Secure Packaging: We provide robust and secure packaging solutions to guarantee the safe transport and delivery of your products, safeguarding them every step of the way.


Efficient Container Loading for Delivery: Our efficient container loading process is designed to streamline your delivery, ensuring timely and organized shipment to your desired destination.